Active Member
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[China]
Address: B-613，Tempo Business Building , Yangshe Town, Zhangjiagang City, Jiangsu Province, China 215600
Contact name:Yvonne Ding
Jiangsu Co-effort Mechanical&Electrical Technology Co., Ltd |
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High Accuracy Speed Shelf Metal Steel Rack Roll Forming Machine
Features and purpose of Rack Roll Forming Machine
The steel box girder two-layer frame roll bending forming machine
adopts arch shape to strengthen its firmness, gearbox transmission
to run stably, adopts mould pressing shear to avoid hole
deformation and improve product quality. The product is widely used
in steel structure building purlin erection.
Equipment Technical Requirements of Shelf Roll Forming Machine
| No | Items | Model |
| 1 | Floor Space | 15*1.5*1M |
| 2 | Voltage | According to countries requirements |
| 3 | Hydraulic Oil | #46 |
| 4 | Gear Oil | #18 |
| 5 | Gas Source | Flow: 0.5m3/min Pressure: 0.6MPa. |
Main Technical Parameters of Shelf Roll Forming Machine
| 1 | Suitable material | Color steel sheet , galvanized steel sheet |
| 2 | Main motor power | 15 KW with Cycloidal reducer |
| 3 | Hydraulic station power | 11KW |
| 4 | Hydraulic oil | 45# |
| 6 | Thickness | 1.5mm~5mm |
| 7 | Diameter | Φ95mm |
| 8 | Electric tension | 380V 3phase 50HZ |
| 9 | Material of roller | High grade 45# forged steel |
| 10 | Rolling galvanization thickness | 0.05mm |
| 11 | Processing speed | 10-15m/min |
| 12 | Processing precision within | 10m+/-1.00mm |
| 13 | Material of cutting blade | Cr12 quenched |
| No | Items | Parameters |
| 1 | Material of Strips | Steel |
| 2 | Width of Strips | Max. 800mm |
| 3 | Thickness of Strips | Max. 1.5mm |
| 4 | Speed of Roll Forming | Around 30s/pc |
| 5 | Total Power | 40KW |
Shelf Roll Forming Machine Woring Process
Decoiler ----- Leveling (Straightening) ----- Roll Forming ----- Punching ----- Cutting ----- Unloading
Or
Decoiler ----- Leveling (Straightening) ----- Punching ----- Roll Forming ----- Cutting ----- Unloading
Main components of Shelf Roll Forming Machine
1. Control System
There are two operation modes: manual and automatic. It has the
function of manual and automatic switching: in the manual state, it
can operate a single machine for maintenance; in the automatic
state, it can operate the whole line for production and start in
sequence; the whole line is equipped with an emergency stop button,
which is easy to handle emergency accidents and ensure the safety
of equipment and operators.
The manual operation panel is set beside the machine for the
convenience of workers.
2. Decoiler
3. Leveling
4. Punching Device
Width of Strips: max800mm
Thickness of Strips: max1.5mm
Speed of Punching: 10m/min
5. Roll Forming Struction
Function and structure: the plate is gradually rolled into the
finished support after 20 passes of roller. It is composed of
variable frequency motor, reducer and roller group. The bed adopts
welding structure and stress relief treatment;
The roller is of combined structure, with small speed difference
and forming resistance, and small wear on the steel plate surface;
the roller process design adopts imported software, computer
design, and FEA analysis to ensure the shape accuracy of the
workpiece without scratching the plate. The roller is forged by
Cr12 and processed by numerical control after overall quenching.
The hardness can reach HRC58-62. It has the characteristics of high
strength, high hardness, high precision and service life.
Shelf Roll Forming Machine Photos
