Automatic Ceiling Light Steel Keel Roll Forming Machine

Automatic Ceiling Light Steel Keel Roll Forming Machine

Introduction of Light Steel Keel Roll Forming Machine

This software optimizes the design from the bottom code, has all independent intellectual property rights, and is fully compatible with the mainstream light steel design software.

It has the function of unlimited cycle input production and free choice of production at the same time, providing users with automatic production or single (multiple) member selection production service from the beginning to the end.

The monitoring of the production process is intuitive, and the user can understand the rhythm of production in detail through the software interface, including: the details of the finished and to be produced components, the action steps of the processing station, the specific data of production feeding, the specific output of each shift, etc.

The keel machine is made of strip steel and formed by continuous cold rolling to produce complex section profiles (products include light steel keel, paint keel, card keel, various building profiles, steel structure, steel lining door frame profiles, high-speed guardrail, etc.) and different specifications of cold bending and paint baking unit equipment, which is controlled by PLC.

Processing technology of keel machine: discharging - straightening - rolling forming - cutting - receiving
Keel machine equipment composition: the feeder, guide frame, molding host, correction device, cut-off part, receiving platform, electrical control part, etc.

Transmission and hydraulic system

Main function: molding power using servo drive, because the parking distance is short, the length of the advantages of high control precision

So the length of the board control precision

1. Servo power: Beijing super synchronous servo motor (5.5KW) + Japan new treasure precision planetary gear reducer

2. Hydraulic station: hydraulic power 7.5KW

Tank capacity 200 liters

3. Main parts: Germany Rexroth

The supporting frame (when online production, you can put the finished product)

1. Support length 4 m

2. The material support mode of sideslip with gas, one end of a support material storage station

Accessories and spare parts

Spare parts gifts: a set of easy punching die, a set of tools

Instruction book

Acceptance criteria

Straightness

Shape tolerances:±1mm

Length tolerance:±1mm

Control System

Function: through the USB interface or network design parameters directly to the control computer, installed by the computer NC control software to import and automatically read BOM documents, after the introduction of the production batch can be selected

Voltage: 220V, 50Hz

Control mode: PC operation Win8 operating system, built-in control software

PLC manufacturer: Panasonic Japan

Relay: Schneider

Button: Schneider

Hydraulic valve: Rexroth

Light Steel Villa Roll Forming Machine Detailed Parameters

Strip technical parameters

1. Strip width:100~450mm

2. Strip thickness:0.75~1.2mm

3. Coil diameter:φ430~590mm

4. Maximum diameter of coil:φ1300mm

5. Coil weight:3 T

6. Coil material:G550

7. Crescent steel coil≤5mm/10m

8. The amount of unilateral coil tower≤50mm

Drive mode: electric drive

Loading weight: 3.0T

Inside diameter:430-590mm

Outside diameter: 1300mm

The formation of the host (forming, punching groove cutting, inkjet printing)

The sheet roll forming part for the strip with a certain order, gradually roll bending forming.

Structure: steel plate structure on both sides

Total machine weight: 3.5T.

The total length of the machine: (L) 5.4m x (wide) 1.1m x (high) 1.6m.

Roller pass: 14

Main drive: servo motor (5.5KW) + precision planetary gear reducer

Production speed: high speed 33 m / min (according to the number of punch and shear length)

Equipment: the main color blue, gray and black frame

Light Steel Keel Roll Forming Machine Composition and Detailed Description

No	Device name	Parameter	Remarks
1	Forming machine frame	Rectangular steel welding	Flatness + 0.2mm
2	Roller	Material: GCr15	Processing technology: CNC processing heat treatment to HRC55-58, and then fine grinding
3	Axis	Material: 40Cr	Processing technology: NC processing after quenching and tempering HRC28-32, and then grinding tolerance -0.02mm -0.05mm
4	Side	Aluminum alloy anode treatment
5	Feeding way	Guide plate + guide wheel group
6	Guiding	Five roller (Up two down three) plus guiding
7	Alignment assembly	On the two axes.
8	Forming punch	Before forming punching (four slots), double punching four groups (pass custom)
9	Shear mode	Three knife cut after molding Blade material: Cr12MoV

Printing Part

1	Marking system (Equipped with double nozzles, identifiable Positive side)
		Matthews printer controller	Nozzle

Villa Light Steel Keel Specifications