Wind 6pole 9poles 12pole brushless stators Three axis BLDC Stator winder needle winding

Brushless motor stator winding including needle winding and segmented stator winding, muti-pole stator winding for 3phase  BLDC motor in refrigerator compressor, air conditioning compressor, electric power motor stators with connection

1, 2,7,8 slot

3,4,9,10

5,6,11,12

or 

1,4,7,10

2,5,8,11

3,6,9,12

Feature:

This type of brushless motor stator winding machine is designed to produce multi poles stator. Its winding track is in square shape. It does wires arraying automatically. It is the best sell during all stator winder during to reasonable price and stable quality

Parameter:

Wire diameter:0.1~0.7mm

Stator ID:15~65mm

Core length:7-100mm

Turns No.0-99999

Operation option: stepping/Auto

Stator poles: 6 poles, 9 poles, 12 poles (Customized)

Air pressure:5~7kg/square centi-meter

Power:2KW, AC220V 50/60Hz

Weight: about 450kgs

Dimension: 1600(L)x1100(W)x1400(H)mm

Question and Answer:

1. What is capacity of the muti-pole stator winding machine?

It depends on the turns no. ,wire diameter,slot size and slot no. of your BLDC stators,

WIND-3-TSM is suitable for wire size range from 0.08mm to 1.2mm,

If the BLDC stator wire size is too thin or too thick, you need to wind at a low speed 350RPM~400RPM

If the BLDC stator wire size is normal from 0.5~0.8, you can run the stator needle winder at 400RPM~450RPM

That is for a 12 poles stator, with 105 turns and wire diameter around 0.5~0.8mm,

The cycle time is 60~70s/ps, the productivity per shift is 480pcs/8 hours

2. Can we try our BLDC stator on your needle winding and segmented stator winding machine?

Sorry, the segmented stator winding machine 's tooling is custom made per drawing and sample,

and for needle winding machine for differement segment such as 6poles,9poles,12poles,

their mechanical system such as cam is totally different, and the indexing angle, winding angle is different too.

3. What is advantage of tooth winding machine WIND-3-TSM comparing to other WIND-TSM tooth winding machine type

Three needle winding machine WIND-3-TSM not only wind 3 poles at same time, it is fast with efficiency and place terminal wire to isolation cap also save copper wire and don't need to place terminal wire at end of winding,

For motor stator fly winding, the tensioner device control the wire's winding tension, and the copper wire or aluminum wire itself move in the stator to finsih the winding,

While needle winding's movement is the needle itself, so there must be some space for the needle's movement, that why some BLDC stator with skew slot can only be wound by hand, the machine as the slot size is narrow for the needle,

So if you consider using needle winding, you should design the skew BLDC stator with enough space for machine working

Contact:Shanghai Wind Automation Equipment Co.,Ltd

Email: emily@motor-machinery.com

Skype: motor.machinery

Mobile: +86-17721374887

Website: http://www.motor-machinery.com; http://www.coilswinding.com