Active Member
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[China]
Address: No. 538, Hongqi North Rd., Bacheng Town, Kunshan City, Jiangsu Province, China
Contact name:Tony
Jiangsu Sunyi Machinery Co., Ltd. |
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Double Lanes European Standard Nespresso Coffee Capsule Filling Sealing Machine Nespresso Capsule Filling Maker
Description of the filling sealing machine nespresso capsules
Main features
> Two sealing stations.
> simple, easy to learn and start up.
> Machine framework use SS304, with plexi glass doors and automatic stop when door open (protect operator).
> High accurate motor driven by servo motor.
> PLC controller and real-time monitoring.
> Upgrade type Nitrogen system: flush capsule when outside sealing(Remained Oxygen Level as low as 5%)
> No cup no filling and no sealing (continues production no pause)
Applicable Range
Extended to be able to do two times roll cut and seal, Suitable to fit for ground coffee, powders, herbal tea.Typical for: Nespresso with bottom filter paper, nespresso coffee with inner filter film.
Standard functions and optionals> Auto load empty capsule and sensor check.
> Bottom filter film seal(for Nespresso and Lavazza capsules)
> Filling material(±0.1g)
> Hopper material reloaded by vacuum conveyor lifter.
> Auto clean the cup edge.
> Inner film seal and cover the coffee
> Grab foil lid and place ready on cup.
> Check lid in position and seal (flat seal or ring curve seal)
> Finished capsule grab out.
> Automatic count production quantity.
> Automatic alarm to remind operator
Optional:> UV lamp sterilize
> High precise liquid flavoring pump
> Auger conveyor lifter (replace the vacuum conveyor)
> Finished capsule checker weigher and reject unqualified
> Internet port connection, remote control and online upgrade.
Main features of the filling sealing machine
nespresso capsules
• High strength and high precision of the chain wheel, gearbox,
bearing and dividing box determine the fast, stable and accurate
operation of the machine. That's why the service lifetime and the
pleasant rhythm can be prolonged;
• The high-quality pneumatic components make the air circuit of the
machine run stably. The stable air pressure and the even air flow
inside the machine greatly avoid the failure, namely can greatly
improve the production capacity and guarantee the service lifetime
of the machine;
• Capsule sorter and lifting and conveying system greatly save
labor costs;
• Electromagnetic storm has largely solved the problem of static
electricity in the process of powder packaging, resulting in the
failure of packaging process;
• The peristaltic pump drop filling device is ready for adding
liquid flavors in the capsule in the future;
• The second strengthen heat sealing. It eliminates the risk of
defective products entering the market, even if the first heat seal
fails;
• The online weighing device feeds the data back to the PLC in real
time, identifies the defective products and automatically
eliminates them;
• Discharging over-turning device prepares for the following
packaging of the capsule, bagging or cartoning;
• Automatically counts the output of the finished capsules;
• Roll film cutting and sealing system with high-precision fine
tooth cylinder blade can realize online cutting and sealing at the
same time. The sealing deviation is within 0.1mm. With the
identification mark system, servo motor drives roll film expansion
and dragging precisely;
• With nitrogen filling device, it creates a low-pressure
environment. When the nitrogen source pressure and flow rate meet
the conditions, the residual of Oxygen will be reduced to less than
1% in the capsule, so that the fresh coffee is sealed and wrapped
by highly pure nitrogen;
• The remote control system, to a great extent, solves the problem
of international PLC and HMI inconsistency of the software
installed on the PC side, what's more, the failure of not only the
update of the program, but the inspection and backup of the machine
caused by the Internet can be dealed with. Moreover, the customer
can observe the condition of the parameter value of the machine,
the failure rate of the machine, the production efficiency and so
on in real time every day through the mobile app;
Parameters of the filling sealing machine nespresso capsules
| Product Parameters | |
| SKP-1 One lane terracap coffee capsule filling and sealing machine | |
| All the product contact parts are food grade stainless steel AISI 304. | |
| Certificate | CE, SGS , ISO 9001,FDA, CSA, UL |
| The packed object | Fresh ground coffee; instant coffee; tea products; other food powder |
| Capacity | 50-60 Pieces /per minute |
| Filling system | Auger filler driven by servo motor |
| Filling accuracy | ±0.15 g |
| Filling range | 0-6 g |
| Sealing | roll lid sealing |
| Hopper capacity | 5L, around 3 kg powder |
| Power | 1.5 KW |
| Voltage | Single phase, 220 V, 50/60 HZ |
| Compressed air consumption | ≥300 L/minute |
| Compressed air supply | Dry compressed air, ≥6 Bar |
| Nitrogen consumption | ≥200 L/minute |
| Weight | 800 Kg |
| Dimension | 1900 mm(L)X1118 mm(W)X2524 mm(H) |
| Delivery packaging | Wooden box |
Procedures of the filling sealing machine nespresso capsules
capsules vertical loading
UV lamp to kill the bateria in the environment
servo motor controlled auger filling, you can set the filling weight by yourself
tamp the powder and clean the top rim of the capsules
nitrogen flushing system and protect device
cut roll films
heat sealing
capsules automatically output by the robot arms
1.8m long conveyor belt
