Automatic CNC Lathe Controller With 5 Axis Analog Spindle Position Feedback Function

5 axis analog spindle Position feedback function for CNC lathe controller

Features

1) 800x600 8.4 inchs real color LCD displayer

2) Support PLC and macro function, and automatic tool exchange function

3) 128MB Memory , 110Mb user store room,

4) The max speed is 300m/min, feeding speed is 150m/min

5) Adapted servo spindle can realize spindle continous position,rigid tapping,rigid screw processing

6) High anti-jamming switch power(220VAC -> 24VDC)

7) Built-in many plc programs,which can be edited freely.

8) With USB interface,it supports file operation in flash disk,system configuration and software upgrade

9) Display in chinese or english,which can be selected by parameter.

10) Analog voltage output of 0~10V in two channels,support double spindles

11) 32 bits high performance, low power consumption industrial grade ARM microprocessor.

12) I/Os : 56*32, 40*24 I/Os can be edited freely

13) cutter offset : C

14) English menu, program and interface, full screen edition
Application: CNC lathe machinery; lathe center; wood working machine; numerically control grinder; MTDC applied to engraving CNC machine.

We Can Support Total CNC Solutions!!!

Technical Specifications

Number of control axes

• Number of control axes: 5 axes ( X Z C(Y) A B )

• Number of linkage axes: 3 axes

• Number of PLC control axes: 5 axes

Feeding axes function

• Minimum command unit: 0.001mm

• Position command range: +/- 99999.999

• Max speed: 30 m/minFeeding speed:0.001-15m/min

• G00 rapid override: Total 8 levels: 0~150%,real-time adjusting

• Feeding override: Total 16 levels: 0~150%,real-time adjusting

• Spindle override: Total 16 levels: 5%~150%,real-time adjusting

• Interpolation mode: Interpolation of linear ,arc ,thread and rigid tapping

• Auto chamfering

Thread

• Acceleration and deceleration funciton

• Common thread(follow the spindle) / Rigid thread

• Single-headed/Multi thread of straight ,taper and therminal suface in metric system/inch system,wqual and variable pitch thread

• Thread retractin length ,angle and speed characteristics can be set

• Thread pitch:0.1~1000.000mm or 0.1~99 tooth/inch

• Rapid traverse: linear type or S type

• The starting speed,finishing speed and time of acceleration and deceleration are set by parameter

Spindle function

• Analog voltage 0~10V output in two channels ,support two-spindle control

• Spindle encoder feedback in one channel,the resolution of spindle encoder can be set

• Spindle speed: It is set by speed parameter,max spindle speed also coressponding to 10V

• Spindle override: Total 16 levels: 5%~150%,real-time adjusting

• Spindle constant surface speed control

• Ragid tapping

Tool Function

•Tool length compensation

• tool nose radius compensation (C type)

• Tool wearing compensation

• Method of setting tools: Tool-setting in fixed position ,trial cutting tool -setting,return to reference point,auto tool setting

• Tool offset exexuting mode: Rewriting coordinate mode,tool traverse mode

Precision compensation

• Backlash compensation/Pitch error compensation in memory type

PLC function

• The refresh cycle: 8ms

• PLC program download by USB interface

• PLC program can be customized edit

• I/Os : 56*32, 40*24 I/Os can be edit freely

Man-machine interface

• 8.4'' large screen real-color LCD , the resolution is 480 000

• Display in Chinese or English

• Display in two-dimensional tool path

• Real-time clock

Operation mangement

• Operate mode: Edit, Auto, Manual, MDI, mechanical zero return, MPG/single step, program zero-return

• Operation authority of multiple-level management

• Alarm record

Edit program

• Program capacity: 32M

• Editing function: program/block/characters research ,rewriting and deleting

• Program format: ISO code,support Macro command programming,programming of relative coordinate ,absolute coordinate and hybrid coordinate

• Calling program: Support macro program ,subprogram

Community function

• RS232: Files of part program can be transmitted

• USB: File operationand file directly processing in flash disk,support PLC programs,flash disk of software upgrade.

Safety function

• Emergency stop

• Hardware travel limit

• Software travel limit

• Data restoring and recovering

• User-defined alarm hint

System operation condition

1) Power supplying
AC 220V(+10/-15), Frequency 50Hz±2%. power:≤ 200W.
Note: it must use isolation transform to supply power first input:380V
2) Climate condition
operation condition:temperature 0-45 degree,relative moisture 40-80%.
storage & transportation condition:temperature -40 ~ 55degree,relative moisture <93%(40degree).
atmosphere pressure:86-106kpa.
3) operation environment :
No excessive flour dust, no acid, no alkali gas and explosive gas, no strong electromagnetic interference.