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Advanced Durable Ceramic Rod Accurate Dry Pressed Formed Low Friction Coefficient

Jinghui Industry Limited
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Address: 8th Building, Futing Industrial Park, Zhu village, Guanlan, Longhua, Shenzhen, China

Contact name:Andy Chen

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Jinghui Industry Limited

Advanced Durable Ceramic Rod Accurate Dry Pressed Formed Low Friction Coefficient

Country/Region china
City & Province shenzhen guangdong
Categories Steel Sheets
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Product Details

High Precision Durable Zirconium Oxide / Zirconia ZrO2 Ceramic Rod Shaft

Specification of ceramic rod shaft: 

1. Forming method: Dry pressed, Ceramic injection molding and ISO pressing and so on
2. Specification: Available outer from 1mm to 50mm, available length from 3mm to 2000mm
3. Material  available: YSZ zirconia, TTZ zirconia, 95~99.5% alumina, Silicon carbide (SiC)
4. Tolerance A: Diameter below 12.5mm, tolerance ± 3% or ± 0.076 mm, whichever is greater. Straightness: camber / length < 0.003
5. Tolerance B: Diameter above 12.5mm, tolerance ± 5% or ± 0.76 mm, whichever is greater. Straightness: ≤ 0.006″/1.000″ cumulative
6. Surface finish: the working surface to be diamond polished up to Ra0.1, or better
 

Benefits of zirconia ceramic rod shaft:

1. Low thermal conductivity, less than 3 W/m.k at room temperature

2. Good Wear resistance, over 276 times than stainless steel

3. Super low friction coefficient, less than 0.12, with self-lubrication 

4. Higher density than most of technical ceramics, over than 6 g/cm3
5. High hardness, over than 1300 MPa for Vicker

6. Can withstand higher temperatures up to 2400°

7. Exceptional fracture toughness reaches up to 8 Mpa m1/2

8. Chemical inertness, not interact with almost all strong acid and alkali

9. Resistance to molten metals due to an extraordinary melting point 

 

Description of zirconia ceramic rod shaft:

The outstanding advantages of the ceramic rod shaft in comparison with the metal shaft are high-temperature resistance, high mechanical strength at high-temperature, corrosion resistance, low friction coefficient and so on. Due to those serial versatile characteristics, it greatly raises the service life cycle and reduces maintenance times in pumps, motors.   

All these ceramic components can offer high dimensional accuracy, mirror surface, and stringent straightness via fine grinding and diamond polishing.

We have been supplying with many selections of regular diameters with custom lengths, also we are capable of producing various of special shapes, customized diameters in specific materials.

 

Application of zirconia ceramic rod shaft:

Zirconia ceramic rod/bar is used in the shaft, plunger, automobile Industrial,  sealing structure, oil drilling equipment, Insulation parts in electrical equipment, electronic engineering, industrial machinery, and ceramic hair clipper spare parts, with high density, bending strength and breaking tenacity.

 

Gallery of zirconia ceramic rods

We produce various zirconia ceramic rods in different configurations with special design, like square bar, oval rod and so on.

    
    

          
Datasheet of Technical ceramics

PropertyUnitsMaterial
99.5% alumina99%alumina95% aluminaZrO2
(Y-TZP)

ZrO2

(TTZ)

Densityg/cm3≥3.85≥3.80≥3.60≥5.95≥5.72
Water absorption%00000
HardnessHV1700170015001300900
Flexural strengthMpa≥379≥338≥320≥1200≥1200
Compressive strengthMpa≥2240≥2240≥2000≥19901750
Fracture toughnessMpa m1/24-54-53-46.5-811
Max. service
temperature
1675160014501000 
CTE1×10 -6 /℃6.5~8.06.2~8.05.0~8.08.0~9.510.2
Thermal shockT(℃)≥250≥200≥220≥300350
Thermal conductivity(25℃)W/m.k30292433
Volume resistivityohm.cm     
25℃>1 x 10 14>1 x 10 14>1 x 10 14>1 x 10 11>1 x 10 11
300℃1 x 10 128 x 10 1110 12 -10 131 x 10 101 x 10 10
500℃5 x 10 102 x 10 91 x 10 91 x 10 61 x 10 6
Insulation strengthKV/mm1918181720
Dielectric constant(1Mhz)(E)9.79.59.52928

 


Manufacturing flow chart of the ceramic rod shaft

We have in-housing comprehensive manufacturing types of equipment, including forming, sintering, CNC machining,

precision grinding, laser cutting and so on, it helps us to control the quality very well, also it greatly benefits cost control.

 

 

Packaging proposal and transportation solutions

1. We will keep the ceramic parts inside the inner package to be fixed without moving, then it will prevent them from collision each other,

to avoid any cause any chippings during transportation.

2. In addition, the inside of the outer carton will be filled with sufficient protective kinds of stuff.

 


 

 
FAQs(Frequently asked questions)
Q1. Are you a factory or trading company?
A: We are a manufacturer. You are welcome to visit our factory.

Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.

Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours

Q4: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.

Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.

Q6: How to ensure quality?
A: The dimension out of any batch will be carried out sampling inspection per international AQL standard. A 100% cosmetic inspection will be done.

Q7: What other products are you dealing with?
A: We focus on a variety of ceramic tubes, ceramic substrates, ceramic sheets, textile ceramics besides metalized ceramics.

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