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3Y - TZP ZrO2 High Alumina Ceramic Tube Special Shape Polished Wear Resistant

Jinghui Industry Limited
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Address: 8th Building, Futing Industrial Park, Zhu village, Guanlan, Longhua, Shenzhen, China

Contact name:Andy Chen

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Jinghui Industry Limited

3Y - TZP ZrO2 High Alumina Ceramic Tube Special Shape Polished Wear Resistant

Country/Region china
City & Province shenzhen guangdong
Categories Steel Sheets
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Product Details

Special Shape Customized 3Y - TZP ZrO2 Zirconia Ceramic Tubes

Specification of the ceramic tube:

Material optionsZirconium oxide (ZrO2),  Aluminum oxide(Al2O3), Silicon carbide(SiO2), Silicon nitride(Si3N4)
Forming methodsDry pressed, Ceramic injection molding, Hot pressed, ISO pressed, Extrusion and so on
Available typesFlanged tubes, slotted tubes, one-end closed tubes, square tubes, half tubes, multiple holes tube
SpecificationOD can be from 1 to 50mm, length can be from 10mm to 500mm,
Precision processingCNC machining, Precision grinding, Polishing, Lapping, 
ToleranceThe tolerance of OD and ID can be 0.001mm,  the tolerance of length can be 0.001mm
Surface qualityFree of cracks, foreign contamination, mirror surface better than Ra0.1
Key parametersRoughness to be 0.02mm, Parallelism to be 0.001mm
 

Benefits of zirconia ceramic tubes :

1. Very high wear resistance, much higher 276 times than stainless steel

2. Higher density than most of technical ceramics, over than 6 g/cm3

3. Very high mechanical strength, hardness ver than 1300 MPa for Vicker

4. Heat resistance and can withstand higher temperatures up to 2400°

5. Very low thermal conductivity, less than 3 W/m.k at room temperature

6. Similar coefficient of thermal expansion as stainless steel

7. Exceptional fracture toughness reaches up to 8 Mpa m1/2

8. High chemical resistance, aging resistance and not rust forever

9. Resistance to molten metals due to an extraordinary melting point

 

 

Description of zirconia ceramic tube:

Zirconia / ZrO2 / Zirconium Oxide is one of the most important technical ceramic in various industries due to its excellent wear resistance, chemical resistance, very low thermal conductivity, resistance to molten metals and so on.    

In order to achieve more tougher technical properties, some stabilizers are always added into the ceramic compound, including Yttria (Y2O3) or Magnesia (MgO). Depending on doping material different material properties could be achieved because of influencing the compound's microstructure.
We supply a variety of high precision polished zirconia ceramic tubes, ceramic sleeves, ceramic shafts, ceramic plungers, ceramic pipe, ceramic rod via dry pressing, hot pressing, ceramic injection molding, and ISO pressing and extrusion.

 

Gallery of zirconia ceramic components

We produce various zirconia ceramic components in different materials with a special design.

    

 
    

          
Datasheet of Technical ceramics

PropertyUnitsMaterial
99.5% alumina99%alumina95% aluminaZrO2
(Y-TZP)

ZrO2

(TTZ)

Densityg/cm3≥3.85≥3.80≥3.60≥5.95≥5.72
Water absorption%00000
HardnessHV1700170015001300900
Flexural strengthMpa≥379≥338≥320≥1200≥1200
Compressive strengthMpa≥2240≥2240≥2000≥19901750
Fracture toughnessMpa m1/24-54-53-46.5-811
Max. service
temperature
1675160014501000 
CTE1×10 -6 /℃6.5~8.06.2~8.05.0~8.08.0~9.510.2
Thermal shockT(℃)≥250≥200≥220≥300350
Thermal conductivity(25℃)W/m.k30292433
Volume resistivityohm.cm     
25℃>1 x 10 14>1 x 10 14>1 x 10 14>1 x 10 11>1 x 10 11
300℃1 x 10 128 x 10 1110 12 -10 131 x 10 101 x 10 10
500℃5 x 10 102 x 10 91 x 10 91 x 10 61 x 10 6
Insulation strengthKV/mm1918181720
Dielectric constant(1Mhz)(E)9.79.59.52928

 


Manufacturing flow chart of technical ceramic parts

We have in-housing comprehensive manufacturing types of equipment, including forming, sintering, CNC machining,

precision grinding, laser cutting and so on, it helps us to control the quality very well, also it greatly benefits cost control.

 

 

Packaging proposal and transportation solutions

1. We will keep the ceramic parts inside the inner package to be fixed without moving, then it will prevent them from collision each other,

to avoid any cause any chippings during transportation.

2. In addition, the inside of the outer carton will be filled with sufficient protective kinds of stuff.

 


 

Why choose us?


★ 10+ Years of manufacturing experience in OEM, ODM                        ★ Powerful R&D, mass production capability
★ In-house comprehensive manufacturing types of equipment               ★ Rigorous quality control system and processes
★ Surpassing pre-sales and after-sales service                                       ★ Abide all orders as the first priority


 

FAQs(Frequently asked questions)


Q1. Are you a factory or trading company?
A: We are a manufacturer. You are welcome to visit our factory.
Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.
Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours
Q4: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.
Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.
Q6: How to ensure quality?
A: The dimension out of any batch will be carried out sampling inspection per international AQL standard. A 100% cosmetic inspection will be done.
Q7: What other products are you dealing with?
A: We focus on a variety of ceramic tubes, ceramic substrates, ceramic sheets, textile ceramics besides metalized ceramics.

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