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SYJ-1008-20-I3 COPPER ROD UPCASTING LINE WITH 3 BODY FURNACE
I, Introduction
The upward continuous casting (Upcast Upcasting)system is a new technology of producing oxygen-free copper rod, having high electric conductivity and low oxygen content, which is the perfect material for electric cable and wire, as well as other electronic and electric products.
II, Main parameter
| No. | Item | Data |
| 1 | Model No | SYJ1008-20-I3 |
| 2 | Annual capacity | 5000tons |
| 3 | Furnace structure | 3 body (2 melting,1 holding ) |
| 4 | Casting Strands | 10 |
| 6 | Casting rod diameter: | Ф8mm |
| 7 | Upward casting speed | 0～3000mm/min |
| 8 | Annual working time | 7920hour |
| 9 | Liquid tracking precision | ±2mm |
| 10 | Take-up coil standard | Ф700mm × Ф1500mm× 800mm |
| 11 | Copper melting velocity | 760kg/h |
| 12 | Copper melting power consumption | <350kwh/ton |
| 13 | Take-up form | automatic adjust |
| 14 | Take-up plate driven approach | inverter motor, PLC control |
| 15 | Material feeding method | whole piece of electrolytic copper cathode fed by electric hoist |
| 16 | Upward driven approach | driven by the AC servo motor |
| 17 | Rod clamping method | air clamping |
III,technical process
Put copper cathode over the furnace by the lifting system for baking→Adjust the feeding speed according to the casting speed. Feed the copper cathode into the melting furnace for melting (charcoal to be used for avoiding oxidization) → copper liquid flows into the transition part (charcoal is still needed to avoid oxidization) → Copper liquid flows into the holding furnace → Copper liquid flows into the crystallizer to be copper rods → copper rods enter into traction device for upward movement → Go through the output frame →copper rods go through the distribution frame (to separate each rod) → copper rods go through the tension frame ( to control the take-up speed) → copper rods go through the take-up machine,for coiling → Next process
IV,Some questions for this machine, maybe u are interested in
1.what’s the difference between up-casting machine and horizontal machine?
different way to casting machine,up-casting machine making oxygen-free copper rod ,but horizontal machine making low oxygen copper rod.the copper rod’s color is different
2.Do we need to making the furnace again if the water jack is broken?
No,just to change it.
3.How long the work hour about the up-casting machine?
7920h
4.What’s the area of equipment?
width 9m, length 27m, height 6m
