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380v Cardboard Corrugated Carton Machine Jumbo Flexo Printing Slotting Machine

Guangzhou HS Machinery Co., Ltd.

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380v Cardboard Corrugated Carton Machine Jumbo Flexo Printing Slotting Machine

Country/Region china
City & Province guangzhou
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Product Details

Corrugated Carton Machine Flexo Printing Slotting Machine

                         Model:jumbo1800x3600                                                                   

 

 

Features Flexo Printing Machine

1.  The corrugated box machine is designed and made to high quality and safety standards, with the advantages of high speed, auto control, and quick order shift.

2.  All gaps between cylinders and rollers are computerized control.

3.  Vacuum transfer system used in all printing sections.

4.  The corrugated box machine adopts a PLC control system with touch screen control.

A.  Independent Lead Edge Feeder;

B.  printers with chrome anilox rollers

C.  motorized slotter

D.  RotaryDie Cutter with auto trimming device;

E.  Auto Stacker 

Corrugated Carton Machine:
The corrugated carton machine is designed to manufacture a wide range of corrugated cartons for use in various industries. The machine comprises several components, including the reel stand, corrugating machine, glue machine, drying machine, cutting machine, and stacking machine. Each of these components plays a significant role in the manufacturing process of the corrugated cartons.

The Reel Stand:
The reel stand is the first component of the corrugated carton machine. It is designed to hold several rolls of kraft paper that will be used in the manufacturing process. This machine is equipped with a hydraulic lift that can adjust the height of the rolls to the required level.

Corrugating Machine:
This machine comprises three main components; the heating section, corrugated roller, and pressure roller. The heating section is used to heat the kraft paper rolls to the required temperature, making them pliable and easy to corrugate. The corrugated roller then passes through the kraft paper rolls, imparting a wavy shape to the paper. The pressure roller, on the other hand, compresses the corrugated paper, making it firm and sturdy.

Model1600x3600 jumbo

1800x4200

jumbo

1800x3600jumbo2200*3600 jumbo2200*4000 jumbo2200*4600 jumbo2600*3600 jumbo
Machine Speed(m/min)150

 

150

1501201008080
Machine Max.speed (pcs/min)110

 

100

 

100

100806060
Machine Max.feeder Size(mm)1500x3600

 

1700x4200

 

188x3600

2000x36002100x40002100x46002500x3600
Machine min.feeder Size(mm)450x760450x750450x760550x900550x900550x900650x900
Machine Max. printer size (mm)1500x35001600x4000

 

1600x33400

2000x34002000x38002000x42002400x3400
thick of printer Plate(mm)7.27.27.27.27.27.27.2
Max. slotter Dep (mm)560750750750750750850
Max. Thickness of Sheet(mm)15151515151515

Machine size (LxWxH)

 

19852x6670x270015000x5200x250014000x4500x230020173x6670x280020173x7070x280020173x7670x280020495x6670x3000

Introduction:
In today's fast-paced world, the packaging industry has grown by leaps and bounds, especially in the food and beverage sector. With the increasing demand for quality packaging that preserves food items, corrugated cartons have become an essential component for efficient product delivery. The manufacturing of these cartons requires intricate machinery that can produce excellent results within a short period.

One of the most crucial machines in the production of corrugated cartons is the Flexo printing slotting machine. This machine is designed to handle the printing and slotting processes of these cartons with high accuracy and speed. In this article, we will delve deeper into the corrugated carton machine and flexo printing slotting machine, their features, and how they work.

Glue Machine:
The glue machine is another critical component of the corrugated carton machine. This machine is designed to apply glue to the corrugated paper, making it stick together and form the corrugated carton. The glue machine comprises a glue roller, a glue tank, and a glue shower.

Drying Machine:
The drying machine is designed to dry the glued corrugated cartons. It comprises several hot air fans that blow hot air onto the cartons, drying them within a short period.

Feeding Section:
The feeding section of the flexo printing slotting machine is designed to feed the corrugated cartons into the machine. It comprises several conveyors that move the cartons along the production line, ensuring that they are aligned correctly for the printing and slotting processes.

Printing Section:
The printing section is where the corrugated cartons are printed with high-quality graphics, texts, and codes. The printing section comprises several printing plates, ink rollers, doctor blades, and anilox rollers. The printing plates are engraved with the required graphics, texts, and codes, while the ink rollers apply ink to the plates. The doctor blades ensure that the ink is evenly distributed on the printing plates, while the anilox rollers transfer the ink onto the corrugated cartons.

Slotting Section:
The slotting section is designed to slot the corrugated cartons according to the required specifications. The slotting section comprises several cutting dies that cut the cartons into the required shape and size. The cutting dies are specially designed to make precise cuts without damaging the corrugated cartons.

Cutting Section:
The cutting section is designed to cut the corrugated cartons into the required size and shape. It comprises several slitters and cutters that make precise cuts on the cartons, leaving clean edges and corners.

Features of Flexo Printing Slotting Machine:
The flexo printing slotting machine comes with several features that make it efficient and easy to operate. The following are some of the features of the flexo printing slotting machine:

 

 

 

 

 Independent Lead Edge Feeder

ItemDescriptions

 

1. Lead Edge Feeding system

1. Vacuum transfer lead edge feeder.

2. Back buffle and side buffle are all motorized adjustment.

3 Feeder sliding block is of aluminum structure to guarantee a more stable working with less vibration.

4. Sheet counting in touch screen.

5. Skip feeding for bigger sheet.

7. Pneumatic lift device with end chain-lock switch for convenient operation.

2. Machine open/cloe

1 Button auto control for machine open/close with alarm device to safeguard operators.

2. Pneumatic locking system, whole machine locked on fixed track by feeder main pneumatic cylinder.

3. Feeding roll1. Endurable rubber-coated feeding roll to add use life.
4. Zero return device1. Computer adopts zero return device with memory function to guarantee the same adjustment standard, auto adjustment of correct position to reduce the waste of boards.
 

Features of printing units

 

ItemFeatures

 

 

 

 

 

 

1. Printing cylinder

1. Printing phase adjustment adopts satellite gear wheel structure, PLC control, digital display, 360 degree circumferential adjustment, stable start, correction positioning.

2. Grinded printing cylinder with harm chrome, with cross line and center line, for convenient cliché fixation and sticking, correct positioning and quick cliché registration.

3. Balance treatment, stable running, for high speed running.

4. Quick and convenient fixing system for the printing cliché.

5. Quick cliché change system to speed up the order renewal time.

6. Zero position device for printing cylinder for quick positioning of cliché change and correction, for repeated carton specification change. Foot stepping device for cliché fixation and dismantling. Phase micro adjustment.

7. Printing cylinder left/right movement distance: 10mm.

8. Diameter of printing cylinder: ø524mm,ø304mm(with cliché thickness)

2. Impression cylinder(ø156mm)

1. Seamless steel pipe for precise processing, balance treatment for stable running, grinding and hard chromed.

2. Impression cylinder gap adopts adjustable offset ring, with close structure, precise positioning, adjustment scope: 0-12mm.

3. Feeding roll

1. Up feeding roll: grinded and hard chromed.

2. Lower feeding roll: grinded, sand-frosted and hard-chromed.

3. Lower feeding shaft gap adjustment adopts offset ring with close structure, correction positioning, adjustable at 0-12mm.

4. Rubber roll

 

 

Seamless steel pipe for precise processing, balance treatment for stable running, grinding and hard chromed.

2. Steel pipe rubber-coated durable for longlife.

3. Super clutch and auto empty run device against ink dry.

4. Midheight grinding for high LPI big space printing.

5. Rubber roll open/close adopts worm gearbox manual adjustment, with worm gearbox for gap adjustment with scale indication.

5. Anilox roll

1. Seamless steel pipe for precise processing, balance treatment for stable running, grinding and hard chromed.

2. Longlife running, anti-grinding and erosion, ideal ink transferring and controlling performance.

3. Pneumatic anilox auto elevation device and empty run device.

4. Speed difference between anilox roll and rubber roll for ink doctoring effect to increase printing quality.

6. Inking system

1. Single-way pneumatic membrane auto circulating pump.

2. Ink filtering net to filter the dirt for nice printing result.

3. Encased ink chamber.

7. Phase adjustment structure

1. Satelite gear wheel design.

2. Motorized circumferential adjustment, digital display, 360 degree run or stop adjustment.

3. PLC control, quick reach, convenient for cliché adjustment.

4. Manual gap Pressure adjustment for all units.

8. Printing cylinder fixed device

1. Electromagnetic braking structure.

2. When machine unit separates or adjust phase, braking system to control the running of machine units to keep original gear positioning point.

9. Printing cylinder fixed device

1. Electromagnetic braking structure.

2. When machine unit separates or adjust phase, braking system to control the running of machine units to keep original gear positioning point.

  

 

Features of slotting unit

 

 

ItemFeatures
1. Slotting phase adjustment

1. High precision inverter to adjust the speed, 360 degree adjustment, quick time.

2. Phase zero positioning device to guarantee slotting position sameness.

2. Creasing wheel

1. Manual/motorized adjustment of creasing wheel and slotting knife head position through precise screw pole.

2. Creasing wheel down shaft, slotting knife down shaft adopt offset ring, close structure for precise positioning.

3. Slitting and slotting knife head

1. Blade thickness:7mm. Imported high quality alloyed moon-shaped saw slotting blades, high hardness, high endurability, high grindability.

2. Grinded and hard-chromed slotting shaft for stable running.

3. Manual adjustment of slotting knife head, creasing wheel and slitting knife head.

4. Auto detection device of slotting shaft circumferential position, auto record of the position and guarantee the position auto return.

5. Pre-creaser fixed before slotter.

6. Front knife and back knife seated on one shaft.

 

Features for Rotary Die Cutting Unit

 

 

ItemFeatures

 

 

1. Die cutting mould cylinder( Down cylinder)

1. Die cutting cylinder is made by high quality steel, fine grinding, hard chromed.

2. Balance treatment to increase stable running.

3. Die cutting mould fixation screws M10, hole distance at 100mm at transversal direction and 18 equal units at circumferential direction.

4. Die cutting wooden mould thickness 13-15mm(five ply), 16-18mm(three ply).

2. Rubber mat cylinder(Down cylinder)

1. Mat cylinder uses high quality steel, grinding, hard chromed.

2. Balance treatment for stable running.

3. Rubber mat thickness 8mm, width 250mm.

4. Rubber mat cylinder mechanical rotary direction change 40mm distance movement structure, movement speed same as the machine running speed.

5. Manual adjustment of die cutting mould gap, adjustment range: 0-16mm.

3. Phase adjustment device

1. Satellite gearwheel structure

2. PLC and encoder control of die cutting phase adjustment for start and stop adjustment.

  

 

 

 

  

 

 

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