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[China]
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Address: Xiaowu 1st Industrial Area, Xiaowu Village, Dongchong Town, Nansha, Guangzhou, China
Contact name:Johnson
Guangzhou HS Machinery Co., Ltd. |
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Cardboard Box Printing Machine Printer Slotter Die Cutter Folder Gluer Machine
Model:900x2400
Automatic corrugated box folder gluer stitcher inline flexo printer slotter machine mainly used in food corrugated carton box, fruit carton box, industry carton box and other various corrugated packaging application. It's with high speed folding gluing stitching production, PLC program system, USA Valco cold gluing system and order memory system application.
Standard equipments:
A. Independent Lead Edge Feeder;
B. Four color printers with chrome anilox rollers
C. motorized slotter
D. RotaryDie Cutter with auto trimming device;
E. Inline Folder Gluer Machine
F.Inline PP tape auto binding machine
Cardboard packaging is an essential part of the packaging industry, catering to numerous sectors like consumer goods, food and beverages, pharmaceuticals, etc. It offers a variety of benefits, including cost-effectiveness, durability, and versatility. With the increasing demand for customized packaging options, the cardboard box printing machine printer slotter die-cutter folder gluer machine has emerged as a crucial asset for businesses in the packaging industry.
A cardboard box printing machine printer slotter die-cutter folder gluer machine is a multifunctional device designed to automate the process of manufacturing cardboard boxes. As the name suggests, it comprises several modules that perform various functions, including printing, slotting, die-cutting, folding, and gluing, in a sequential manner. These machines are commonly used in large-scale industrial setups, where the production volume is high.
| Model | 900*2800 |
| Machine speed (Pcs/min) | 200 |
| Max feeding paperboard size (mm) | 900*2500 |
| Min feeding paperboard size (mm) | 320*600 |
| The paper thickness (mm) | 1.5-12 |
| Max printing size (mm) | 900*2400 |
| Standard (mm) | 6 |
General descriptions of the whole machine
1. Roller type lead edge feeder for precise feeding, long life and convenience.
2. Main transmission gear using high quality alloyed steel through chamfered and grinding treatment for precise and stable work.
3. Bearings are of Famous brand: NSK, HRB.
4. Key-free rings for high precise transmission to guarantee the correct registration.
5. Manual gap adjustment, convenient and quick.
6. Spray oil lubrication: each gearbox keeps oil for continuous spray lubrication.
Electrical auto control system:
7 .PLC control, auto sheet counting, speed indication, skip feeding, trouble alarming, etc..
8. Main electrical parts are of Siemens, main motor: Siemens.
9. Main machine start protection: no lock, no run, for wrong operation.
10. Motorized walk: motorized open and close, pneumatic lock. Motorized walk with continuous alarming to safeguard the maintenance technicians. Auto braking device to ensure printing unit non-movement.
11. Emergency stop: inside emergency stop on each unit to stop machine walking during maintenance.
Independent Lead Edge Feeder
| Item | Descriptions |
1. Lead Edge Feeding system | 1.Vacuum transfer lead edge feeder. 2.Back buffle and side buffle are all motorized adjustment. 3.Feeder sliding block is of aluminum structure to guarantee a more stable working with less vibration. 4.Sheet counting in touch screen. 5.Skip feeding for bigger sheet. 7.Pneumatic lift device with end chain-lock switch for convenient operation. |
| 2. Machine open/cloe | 1.Button auto control for machine open/close with alarm device to safeguard operators. 2.Pneumatic locking system, whole machine locked on fixed track by feeder main pneumatic cylinder. |
| 3. Feeding roll | 1. Endurable rubber-coated feeding roll to add use life. |
| 4. Zero return device | 1.Computer adopts zero return device with memory function to guarantee the same adjustment standard, auto adjustment of correct position to reduce the waste of boards. |
Features of printing units
| Item | Features |
1. Printing cylinder | 1.Printing phase adjustment adopts satellite gear wheel structure, PLC control, digital display, 360 degree circumferential adjustment, stable start, correction positioning. 2.Grinded printing cylinder with harm chrome, with cross line and center line, for convenient cliché fixation and sticking, correct positioning and quick cliché registration. 3.Balance treatment, stable running, for high speed running. 4. Quick and convenient fixing system for the printing cliché. 5. Quick cliché change system to speed up the order renewal time. 6.Zero position device for printing cylinder for quick positioning of cliché change and correction, for repeated carton specification change. Foot stepping device for cliché fixation and dismantling. Phase micro adjustment. 7. Printing cylinder left/right movement distance: 10mm. 8. Diameter of printing cylinder: ø524mm,ø304mm(with cliché thickness) |
| 2. Impression cylinder(ø156mm) | 2.Impression cylinder gap adopts adjustable offset ring, with close structure, precise positioning, adjustment scope: 0-12mm. |
| 3. Feeding roll | 1.Up feeding roll: grinded and hard chromed. 2.Lower feeding roll: grinded, sand-frosted and hard-chromed. 3.Lower feeding shaft gap adjustment adopts offset ring with close structure, correction positioning, adjustable at 0-12mm. |
4. Rubber roll
| 2.Steel pipe rubber-coated durable for longlife. 3.Super clutch and auto empty run device against ink dry. 4.Midheight grinding for high LPI big space printing. 5. Rubber roll open/close adopts worm gearbox manual adjustment, with worm gearbox for gap adjustment with scale indication. |
| 5. Anilox roll | 1. Seamless steel pipe for precise processing, balance treatment for stable running, grinding and hard chromed. 2.Longlife running, anti-grinding and erosion, ideal ink transferring and controlling performance. 3.Pneumatic anilox auto elevation device and empty run device. 4.Speed difference between anilox roll and rubber roll for ink doctoring effect to increase printing quality. |
| 6. Inking system | 1.Single-way pneumatic membrane auto circulating pump. 2. Ink filtering net to filter the dirt for nice printing result. 3.Encased ink chamber. |
| 7. Phase adjustment structure | 1.Satelite gear wheel design. 2.Motorized circumferential adjustment, digital display, 360 degree run or stop adjustment. 3.PLC control, quick reach, convenient for cliché adjustment. 4. Manual gap Pressure adjustment for all units. |
| 8. Printing cylinder fixed device | 1.Electromagnetic braking structure. 2.When machine unit separates or adjust phase, braking system to control the running of machine units to keep original gear positioning point. |
| 9. Printing cylinder fixed device | 1.Electromagnetic braking structure. 2.When machine unit separates or adjust phase, braking system to control the running of machine units to keep original gear positioning point. |
Features of slotting unit
| Item | Features |
| 1. Slotting phase adjustment | 1.High precision inverter to adjust the speed, 360 degree adjustment, quick time. 2.Phase zero positioning device to guarantee slotting position sameness. |
| 2. Creasing wheel | 1.Manual/motorized adjustment of creasing wheel and slotting knife head position through precise screw pole. 2.Creasing wheel down shaft, slotting knife down shaft adopt offset ring, close structure for precise positioning. |
| 3. Slitting and slotting knife head | 1.Blade thickness:7mm. Imported high quality alloyed moon-shaped saw slotting blades, high hardness, high endurability, high grindability. 2.Grinded and hard-chromed slotting shaft for stable running. 3.Manual adjustment of slotting knife head, creasing wheel and slitting knife head. 4.Auto detection device of slotting shaft circumferential position, auto record of the position and guarantee the position auto return. 5. Pre-creaser fixed before slotter. 6. Front knife and back knife seated on one shaft. |
Features for Rotary Die Cutting Unit
| Item | Features |
1. Die cutting mould cylinder( Down cylinder) | 1.Die cutting cylinder is made by high quality steel, fine grinding, hard chromed. 2. Balance treatment to increase stable running. 3.Die cutting mould fixation screws M10, hole distance at 100mm at transversal direction and 18 equal units at circumferential direction. 4.Die cutting wooden mould thickness 13-15mm(five ply), 16-18mm(three ply). |
2. Rubber mat cylinder(Down cylinder) | 1.Mat cylinder uses high quality steel, grinding, hard chromed. 2.Balance treatment for stable running. 3.Rubber mat thickness 8mm, width 250mm. 4.Rubber mat cylinder mechanical rotary direction change 40mm distance movement structure, movement speed same as the machine running speed. 5.Manual adjustment of die cutting mould gap, adjustment range: 0-16mm. |
| 3. Phase adjustment device | 1.Satellite gearwheel structure 2.PLC and encoder control of die cutting phase adjustment for start and stop adjustment. |
Auto Folder Gluer Machine
Auto PP Tape Binding machine
1. Fast speed. If supporting printing and box-gluing linkage lines, if you press 10 cartons per pack, the printer can open up to 180 sheets per minute, if press 20 cartons per pack, the printer can open up to 360 sheets per minute.
2. Quick adjustment It takes about 1-2 minutes to adjust the order, and the operation is simple and convenient.
3. High degree of automation The adjustment calculation adopts PLC, encoder, input number, one-key adjustment.
4. Low operating power of the whole machine The power of the whole machine is 2.2KW, and the operating power is 1KW.
Structure and composition
1. Conveying part The connecting part of the box gluer, nail box machine and baler plays the role of buffering, checking and connecting.
2. Snapping part: Snap the carton in the length direction and ensure that the carton enters the packing part neatly and smoothly.
3. Packing Department Realizes the function of packing the carton, and aligns and presses the width of the carton to complete the packing task
| Item | Origin | Qty. |
| Bearings | NSK, HRB | ALL |
| AC CONTACTOR, THERMAL RELAY | Siemens | ALL |
| PLC | Siemens | ALL |
| ENCODER | Siemens | ALL |
| TOUCH SCREEN | Siemens | ALL |
| DISPLAY SCREEN | Siemens | ALL |
| INVERTER | Siemens | ALL |
| AC CONTACTOR,PHOTOCELL SENSOR SWITCH | Siemens | ALL |
| DIE CUTTING RUBBER MAT | CHIINA FAMOUS BRAND | ALL |
Printing Module
The printing module of the cardboard box printing machine is an integral part of the machine that enables businesses to customize their packaging options with high-quality printing. This module comprises a printing unit that uses advanced technology to create crisp and clear prints on cardboard boxes in high volumes. The prints can range from branding logos, product descriptions to graphics and images, depending on the requirements of the business.
The cardboard box printing machine printer slotter die-cutter folder gluer machine is available in different printing options that include flexographic and lithographic printing. Flexographic printing uses flexible printing plates that are wrapped around printing cylinders, whereas lithographic printing uses aluminum plates to create prints. Both printing methods offer high-quality prints, but flexographic printing is preferred for high-speed printing applications due to its ability to print on a wide range of substrates.
