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[China]
Trade Verify
Address: Xiaowu 1st Industrial Area, Xiaowu Village, Dongchong Town, Nansha, Guangzhou, China
Contact name:Johnson
Guangzhou HS Machinery Co., Ltd. |
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Verified Suppliers
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Corrugated Box Making Machinery High Speed Carton Printing Slotting Die Cutting Machine
Model:jumbo1800x4200
Machine introduction:
1. This machine is component with the feeding unit,printing
unit,slotting unit and rotary die-cutting unit,can accomplish the
process of the corrugate paperboard printing,slotting and
die-cutting.
2. The materials of the body is HT250,thickness of body is
60mm,after second stage annealing ,making by CNC machine,with high
strength and high precision.
3. All the transmission gear is spiral gear,with low noise and high
precision,gears after high frequency heating and grinding,adopt
automatic circle lubrication.
4. The gear material is 20CrMnti alloy steel,after high frequency
heating and grinding.and the main transmission gear and roller
adopt expansion sleeve connection.
5. Bearing adopt the famous brand made in China
6. The mail motor adopt frequency converters adjust,the frequency
is "Delta" brand made in Taiwan,the PLC also adopt "Delta" brand
made in Taiwan,the contactor adopt "Seimens" brand.
Standard equipments:
A. Independent Lead Edge Feeder;
B. printers with chrome anilox rollers
C. motorized slotter
D. RotaryDie Cutter with auto trimming device;
E. Auto Stacker
High-Speed Carton Printing Slotting Die-Cutting Machine
The high-speed carton printing slotting die-cutting machine is a modern version of the traditional corrugated box-making machine. It is a fully automated machine that can produce large volumes of corrugated boxes in a short time. The machine appears simple, but it is a complex tool with many components that work together seamlessly.
Components of the High-Speed Carton Printing Slotting Die-Cutting Machine
The machine has five main components; The Feeding Section, The Printing Section, The Slotting Section, The Die-Cutting Section, and The Stacking Section.
The Feeding Section
The feeding section is the first part of the machine where the corrugated cardboard is fed. This section has a conveyor system that moves the raw cardboard through the machine. The machine can accommodate different sizes of cardboard sheets, which are loaded onto the machine using a pallet.
Independent Lead Edge Feeder
| Item | Descriptions |
1. Lead Edge Feeding system | 1.Vacuum transfer lead edge feeder. 2.Back buffle and side buffle are all motorized adjustment. 3.Feeder sliding block is of aluminum structure to guarantee a more stable working with less vibration. 4.Sheet counting in touch screen. 5.Skip feeding for bigger sheet. 7.Pneumatic lift device with end chain-lock switch for convenient operation. |
| 2. Machine open/cloe | 1.Button auto control for machine open/close with alarm device to safeguard operators. 2.Pneumatic locking system, whole machine locked on fixed track by feeder main pneumatic cylinder. |
| 3. Feeding roll | 1. Endurable rubber-coated feeding roll to add use life. |
| 4. Zero return device | 1.Computer adopts zero return device with memory function to guarantee the same adjustment standard, auto adjustment of correct position to reduce the waste of boards. |
Features of printing units
| Item | Features |
1. Printing cylinder | 1.Printing phase adjustment adopts satellite gear wheel structure, PLC control, digital display, 360 degree circumferential adjustment, stable start, correction positioning. 2.Grinded printing cylinder with harm chrome, with cross line and center line, for convenient cliché fixation and sticking, correct positioning and quick cliché registration. 3.Balance treatment, stable running, for high speed running. 4. Quick and convenient fixing system for the printing cliché. 5. Quick cliché change system to speed up the order renewal time. 6.Zero position device for printing cylinder for quick positioning of cliché change and correction, for repeated carton specification change. Foot stepping device for cliché fixation and dismantling. Phase micro adjustment. 7. Printing cylinder left/right movement distance: 10mm. 8. Diameter of printing cylinder: ø524mm,ø304mm(with cliché thickness) |
| 2. Impression cylinder(ø156mm) | 2.Impression cylinder gap adopts adjustable offset ring, with close structure, precise positioning, adjustment scope: 0-12mm. |
| 3. Feeding roll | 1.Up feeding roll: grinded and hard chromed. 2.Lower feeding roll: grinded, sand-frosted and hard-chromed. 3.Lower feeding shaft gap adjustment adopts offset ring with close structure, correction positioning, adjustable at 0-12mm. |
4. Rubber roll
| 2.Steel pipe rubber-coated durable for longlife. 3.Super clutch and auto empty run device against ink dry. 4.Midheight grinding for high LPI big space printing. 5. Rubber roll open/close adopts worm gearbox manual adjustment, with worm gearbox for gap adjustment with scale indication. |
| 5. Anilox roll | 1. Seamless steel pipe for precise processing, balance treatment for stable running, grinding and hard chromed. 2.Longlife running, anti-grinding and erosion, ideal ink transferring and controlling performance. 3.Pneumatic anilox auto elevation device and empty run device. 4.Speed difference between anilox roll and rubber roll for ink doctoring effect to increase printing quality. |
| 6. Inking system | 1.Single-way pneumatic membrane auto circulating pump. 2. Ink filtering net to filter the dirt for nice printing result. 3.Encased ink chamber. |
| 7. Phase adjustment structure | 1.Satelite gear wheel design. 2.Motorized circumferential adjustment, digital display, 360 degree run or stop adjustment. 3.PLC control, quick reach, convenient for cliché adjustment. 4. Manual gap Pressure adjustment for all units. |
| 8. Printing cylinder fixed device | 1.Electromagnetic braking structure. 2.When machine unit separates or adjust phase, braking system to control the running of machine units to keep original gear positioning point. |
| 9. Printing cylinder fixed device | 1.Electromagnetic braking structure. 2.When machine unit separates or adjust phase, braking system to control the running of machine units to keep original gear positioning point. |
Features of slotting unit
| Item | Features |
| 1. Slotting phase adjustment | 1.High precision inverter to adjust the speed, 360 degree adjustment, quick time. 2.Phase zero positioning device to guarantee slotting position sameness. |
| 2. Creasing wheel | 1.Manual/motorized adjustment of creasing wheel and slotting knife head position through precise screw pole. 2.Creasing wheel down shaft, slotting knife down shaft adopt offset ring, close structure for precise positioning. |
| 3. Slitting and slotting knife head | 1.Blade thickness:7mm. Imported high quality alloyed moon-shaped saw slotting blades, high hardness, high endurability, high grindability. 2.Grinded and hard-chromed slotting shaft for stable running. 3.Manual adjustment of slotting knife head, creasing wheel and slitting knife head. 4.Auto detection device of slotting shaft circumferential position, auto record of the position and guarantee the position auto return. 5. Pre-creaser fixed before slotter. 6. Front knife and back knife seated on one shaft. |
Features for Rotary Die Cutting Unit
| Item | Features |
1. Die cutting mould cylinder( Down cylinder) | 1.Die cutting cylinder is made by high quality steel, fine grinding, hard chromed. 2. Balance treatment to increase stable running. 3.Die cutting mould fixation screws M10, hole distance at 100mm at transversal direction and 18 equal units at circumferential direction. 4.Die cutting wooden mould thickness 13-15mm(five ply), 16-18mm(three ply). |
2. Rubber mat cylinder(Down cylinder) | 1.Mat cylinder uses high quality steel, grinding, hard chromed. 2.Balance treatment for stable running. 3.Rubber mat thickness 8mm, width 250mm. 4.Rubber mat cylinder mechanical rotary direction change 40mm distance movement structure, movement speed same as the machine running speed. 5.Manual adjustment of die cutting mould gap, adjustment range: 0-16mm. |
| 3. Phase adjustment device | 1.Satellite gearwheel structure 2.PLC and encoder control of die cutting phase adjustment for start and stop adjustment. |
Introduction
The use of corrugated boxes has become ubiquitous. They are used to store and transport an array of goods, from foodstuff to electronics. Corrugated boxes are made by combining three layers of paper - an inner liner, an outer liner and a corrugated medium - to form a rigid and sturdy structure. The process of making these boxes has evolved over time, and today, advances in technology have made it possible to automate most of the processes involved. Corrugated box making machinery, specifically high-speed carton printing slotting die-cutting machines, have revolutionized the manufacturing of corrugated boxes.
Corrugated Box Making Machinery
Corrugated box making machinery is a combination of a variety of machines that work together to produce corrugated boxes. These machines include corrugated cardboard making machines, printing machines, slotting machines, and die-cutting machines. Corrugated cardboard making machines are used to make the corrugated medium, which is the fluted layer in corrugated boxes. The printing machine is used to print graphics and information on the boxes while the slotting and die-cutting machines are used to create the final shape of the box.
