Automatic 3000mm Carton Folder Gluer Machine Gluing And Stitching All In One

AUTOMATIC GLUING AND STITCHING ALL IN ONE MACHINE

INTRODUCTION

The Automatic Gluing &Stitching All-in-One Machine is mainly designed to replace the pure manual and semi-automatic box gluing and stitching machine. Solve the persistent problems of packaging companies in pasting boxes and nail box forming processes, such as a large number of manpower, a large area with low efficiency and poor quality. Especially on glue overflow, improper bonding of the corrugated box, stitching speed too slow and other problems give enterprise disadvantage on production management, financial and credit. Therefore, our company has developed the ZX-3000 full-automatic box-gluing and stitching all-in-one machine, which can solve these problems with high speed and high quality. it helps the printing plants and paper production factories to complete small investments with few failures.

Main Constructure:

1. Automatic paper feeding
2. Automatic gluing
3. Automatic folding
4. paper alignment correction
5. Automatic stitching
6. Automatic counting and stacking
7. Automatic nail feeding device
8. Automatic strapping(optional)
9. The consist of the appliances

Function &Characteristics:

1. Automatic paper feeding section

• Adopts imported belts for suction mode paper feeding with auto paper input to ensure the paper feeding is smooth with high speed.
• The front baffle and paper feeding belt of the paper feeding section can be adjusted from left to right, and the front paper feeding section can be adjusted electrically, which is convenient and quick to meet the paper feeding requirements of cartons of various specifications.

2. Automatic gluing section

• The gluing width of the paper is 20-25mm with a down folding mode;
• The glue box can be shifted to the left or right, according to the dimensions of the box;
• The quantity of the glue can be adjusted, which is stable and easy to maintain;
• Made of pure stainless steel, which avoids corroding from various glue.

3. Automatic folding section

• Adopts imported antifriction belts for paper feeding, the speed of folding and feeding is synchronous, which is controlled by a variable frequency control system alone;
• Adjusting the size of the feeding paper by switch button, which is easy and quick to operate;
• The creasing wheel, creasing blades, side wheels and the clapping board can prevent the unproper bonding from occurring;

4. Paper alignment correction device

• Double compensation and correction for the displacing of the corrugated board;
• Minimums the unproper bonding accrued on the box and making the stitching more perfect;

5. Automatic stitching section

• Adopts synchronous convey belts, PLC controller, and touch screen for adjusting, which is easy and quick with high precision;
• The swing mode nail head makes speed faster, and stable with little power consumption, which enhances the quality of nailing.

6. Automatic counting and stacking section

• The clapping board on the stacking section can reduce the wrinkled of the box occurring;
• Setting the number for stacking according to the number of boxes on the touch screen. The number of stacking can be set on10/15/20/25 pcs.

7. Automatic feeding device for stitching

• The nail feeding device is controlled by electricity, which is more precisely;
• Adopts 20KG the coiled flat wire to reduce the time of changing the flat wire.

8. Automatic strapping section

• Putting the boxes into an automatic strapping machine manually;
• Adopts a pneumatic device to strap the boxes by the cross-bonding way to make sure the edges of boxes are flat and strap tightness(optional)

9. Appliance section

• With scientific design of the machine and imported quality appliances avoids failure from occurring.

Working Process Of Gluing And Stitching

Automatic paper feeding automatic gluing automatic folding Automatic paper alignment correction Automatic Stitching

1 Manual strapping

Output with automatic Counter

2 automatic strapping

Installation requirements of Location

Site area: 21000 mm *6000 mm

1. Equipment Name:

Digital Gluing And Stitching All In One Machine With High Speed

2. Model: ZX-3000

3. Main Technical Parameters of Stitching:

4. Main Technical Parameters for Gluing:

5. Main characteristics:

• Apply to flute A,B,C,AB,3/5 layer of the corrugated board;
• Easy to operate with stability, high efficiency and manpower saving;
• Three functions all in one, which can fold gluing, stitching or gluing and stitching;
• Every action can be done automatically;
• Can be stitched without the bottom board;
• Adopts PLC touch screen to display, operate and show the failure;
• Changing orders in 3-5 minutes for mass production;
• Adopts vacuum belts for paper feeding, which is precise and has no deflection;
• Good performance on the stitching; the nails distance is more precise with good looking;
• The finished box is flat, firm and tidy;
• The nail head and clapping board are controlled by the servo motor, and the nails distance more accurate and stable;
• The nail head section with a patting function, which avoids the unproper bonding from occurring. And the precision can be reached ±2mm;
• The boxes can be stitched after gluing process;
• Gluing evenly without overflow, easy to dry and clean;
• The range of nail distance:40-150 mm;
• Nailing speed of nail head: 600 nails/min
• Three nails in once, which can reach 65pcs/min;
• The angle of stitching is 45 °；
• With 17/18 nail wire, single nail or double nails can be optional;
• Reducing manpower and replacing manual work;
• Less manpower with high efficiency, paper feeding by one person, strapping by two persons;
• Apply to the exported package, eco-friendly packages, such as beverage cartons, beer cartons, instant noodle cartons, tile cartons and other high-quality packaging boxes.

6. Place of Origin of Main components

1> Appliances

2> Other Components: