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CLY-1600/1+4 Core 50rpm Cable Laying Up Machine Big Bearing Type

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CLY-1600/1+4 Core 50rpm Cable Laying Up Machine Big Bearing Type

Country/Region	china
Categories	Cable Manufacturing Equipment

Product Details

High Rotation Speed CLY-1600/1+4 Core Laying-up Machine Big Bearing Type

Product Description

1. Application:

The machine is used for stranding or armouring all kinds of different crosslinking cable,power cable,control cable and charging pile cable production process.all the parts will be assembled together after all the processing, which avoided the possible defects caused by the processing after assembling. so a more accurate and reliable operation. Higher speed, lower noise and more reliable quality.

2.Component:

Center rotating pay-off stand
Grinding cage host,
Wire die base,
Wrapping machine,
Steel tape armoring machine,
Meter counter,
Wheel type capstan
Taking-up and traversing device,
Transmission system
Electrical system.

3.Character:

High speed type max 50r/min

Tension control of the take-up can be set changed and displayed on the touch panel.
The machine is provided with back-twist, electric pre-twist, bobbin is clamped and released by electromotion.
Highly productive lay up process with low energy consumption.

Most advanced emergency stop device.
Suitable for power cables and high compacted cross linking cables.
Easy operation touch screen and PLC system.

4. Technical Parameter:

Model (Laying-up Machine)		CLY630/3+3	CLY-800/3+3	CLY -1000/3+1+1	CLY -1250/1+4	CLY -1600/3+1+1
Diameter of single wire		φ5-10 mm	φ5-12 mm	φ8-20mm	φ8-25 mm	φ10-35 mm
Maximum stranded conductor OD		φ30 mm	φ40 mm	φ63 mm	φ70 mm	φ80 mm
Stranding Pitch		50-800 mm	95-1500 mm	200-2000 mm	420-3500 mm	550-5176 mm
Capstan	Capstan Wheel Diameter	1000 mm	1200 mm	1800 mm	2000 mm	2500 mm
Capstan	Maximum Haul-off Force	10 T	12 T	15 T	20 T	25 T
Motor Power		18.5 KW	22 KW	30 KW	37 KW	55 KW
Bobbin Size		630 mm	800 mm	1000 mm	1250 mm	1600 mm
Take-up Bobbin		1600 mm	1800 mm	2000 mm	2500 mm	3150 mm
Maximum Haul-off Linear Speed		60 m/min	60 m/min	34 m/min	28 m/min	21 m/min
Central Height		1000 mm	1000 mm	1000 mm	1000 mm	1000 mm

5. Packing and Shipping:

laying-up Machine is shipped as a single unit, with its parts and components securely packaged and strapped together in either a cardboard box or wooden crate. The product is then placed onto a pallet, wrapped with protective materials, and strapped securely for shipping.

To ensure safe delivery, the entire package is secured with shrink wrap, bubble wrap, and/or foam. Additionally, we use an eco-friendly packing material, such as biodegradable packing peanuts, to fill any voids inside the package.

We also offer customized packaging and shipping services, such as a double-boxing option. Please contact us for more information.

Advantage:

the rear support of the pay off frame of the main winch cage is of quadrangular structure, welded by steel plates and tempered to reduce the mechanical load, increase the bearing strength and avoid deformation and cracking over time.
the main shaft adopts large-diameter thick wall seamless steel pipe, and the whole shaft has no joint, which fully meets the bearing requirements, improves concentricity and reduces the failure rate.
the connection between the pay off frame and the support frame adopts plug-in structure, which is more convenient for transportation, disassembly and maintenance.
the front support adopts large bearings and eliminates the old-fashioned tugboat structure, which effectively improves the running speed, maintenance free, zero failure rate and increases the bearing strength.
the pay off frame adopts steel plate butt welding, calculates the most reasonable modeling structure according to the stress situation, combines perfect tempering and overall processing and manufacturing process, ensures accuracy, makes the failure rate lower, stronger durability, and is suitable for high-speed bearing operation.
the reinforced super large independent brake disc is equipped with powerful brake caliper, which is firmly connected with the main engine, with large action diameter and good braking effect.
the machine does not support the tugboat, so there is no maintenance and noise, and the contradiction between the lubrication and braking of the tugboat is also solved.
with the improvement of the overall structure, some details have also been optimized to make the cable run more smoothly, bend less and operate more conveniently.
the overall frame type armor mounting head is processed as a whole after tempering and processed by dynamic balance. It runs smoothly and has a low failure rate. The armor mounting head is equipped with an automatic tension adjustment device, so that the tension from the full tray to the shallow tray is uniform and no manual adjustment is required.
pneumatic crawler traction is adopted to make the cable not bent, easy to take the lead, easy to operate, and intuitive and adjustable pressing force.