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High Speed Carbide End Mill 2 Flute

Shenzhen Bwin Precision Tools Co., Ltd.
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Address: No.1613, honghai Bldg., Songgang Rd., Baoan Area ,Shenzhen , China

Contact name:Judy Le

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Shenzhen Bwin Precision Tools Co., Ltd.

High Speed Carbide End Mill 2 Flute

Country/Region china
City & Province shenzhen
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Product Details

45 Degree Milling Cutter HRC45 High Speed End Mill 3 Flute Long Cnc Machine Tools 3F

 

Quick Detail:

  • High quality tungsten steel base metal
  • Process technology of imported grinding machine
  • Nanocomposite coating
  • New design of knife body
  • Sharp and durable, improving efficiency

 

Description:

  • The carbide end mill is made of ultra-fine tungsten steel base material, with higher wear resistance and strength, and focuses on high-quality and high-speed cutting; The WALTER machine imported from Germany is used for processing, with a handle diameter tolerance of 0/± 0.005. The international standard straight handle can effectively suppress chatter during processing, which is the basis of excellent quality; Double layer passivation before and after coating of the tool edge makes the tool edge free of burrs, the milling more smooth, and the service life of the tool extended; The German coating equipment and 5-layer spraying technology are used to increase the hardness of the composite coating, enhance the thermal conductivity of the tool, achieve efficient processing, and effectively reduce wear; The grinding machine imported from Germany and resin grinding wheel are used for fine grinding to make the cutting edge in the groove more smooth, and the chip can be removed quickly. The cutter can be refused to stick, thus greatly improving the processing efficiency.

 

Milling parameters:

HRC45 Carbide End Mill
 
Tool lengthfz&v
Short

1

Long10.9
Overlength0.8
Speciality0.6
TypeMaterial

Strength

N/mm²

 

Hardness

HRC

Cooling
Air

Dry cutting

Lubricating fluid
PPI

P1.1

Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel<700
P1.2quenched and tempered steel                                       <1200
P2P2.1Alloyed nitrided steel, carburized steel and quenched and tempered steel<900
P2.2Tool steel, bearing steel, spring steel and high-speed steel<1400 
P3P3.1Tool steel, bearing steel, spring steel and high-speed steel<900
P3.2Tool steel, bearing steel, spring steel and high-speed steel<1500 

 

Sloting
Vc
(m/min)
fz(mm/Tooth)
Diameter
246810121620
1120.010.0180.0260.0340.0410.0480.060.069
920.010.0170.0250.0320.0380.0450.0560.065
1000.010.0180.0260.0340.0410.0480.060.069
720.0090.0150.0220.0280.0340.040.050.058
640.010.0180.0250.0320.0390.0450.0570.066
560.0090.0160.0230.0290.0360.0410.0520.06

 

Roughing
Vc
(m/min)
fz(mm/Tooth)
Diameter
246810121620
2280.0180.0310.0450.0570.0700.0810.1010.118
2080.0170.0290.0420.0540.0650.0710.0950.11
1840.0180.0310.0450.0570.0700.0810.1010.118
1440.0150.0260.0370.0480.0580.0680.0850.098
1320.0170.030.0420.0540.0660.0770.0960.112
1120.0150.0270.0390.050.0600.070.0880.102

 

Finish
Vc
m/min
fz(mm/Tooth)
Diameter
2468101214161820
3320.0280.050.070.0910.110.1280.1440.160.1730.186
2720.0260.0460.0660.0850.1030.120.1350.150.1620.173
3040.0280.050.070.0910.110.1280.1440.160.1730.186
2120.0230.0410.0590.0760.0920.1070.1210.1340.1450.155
1960.0270.0470.0670.0860.1040.1220.1370.1520.1650.177
1680.0240.0430.0610.0790.0950.1110.1250.1390.1500.161
 
Note:
  • If the following carbide end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
SpecificationFlute RadiusFlute Length (C)Shank RadiusOverall Length(L)
R0.5*2*d4*50L0.52450
R0.75*3*d4*50L0.753450
R1*4*d4*50L14450
R1.25*5*d4*50L1.255450
R1.5*6*d4*50L1.56450
R1.75*7*d4*50L1.757450
R2*8*d4*50L28450
R2.5*10*d5*50L2.510550
R3*12*d6*50L312650
R4*16*d8*60L416860
R5*20*d10*75L5201075
R6*24*d12*100L62412100
R7*28*d14*150L72814150
R8*32*d16*100L83216100
R9*36*d18*100L93618100
R10*40*d20*100L104020100
 

Instructions:

1. Before using the carbide end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.

2. The shorter the carbide e extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.

3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.

4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide end mill.

5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.

 

Applications:

Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.

Cnc Milling Cutter 6mm 3 4 Flute Tungsten Solid Carbide High Feed Endmill End Mill

 

FAQ

Q1. The tool breaks when cutting in or pulling out the workpiece

The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.

 

Q2. Tool breaks during normal machining

Reduce the feed rate and cutting depth.

The tool shall be passivated.

Replace the clamp or spring collet.

The tool with high cutting edge number changes the tool with low cutting edge number to improve chip removal and prevent chip blockage.

Replace dry milling with wet milling (using cutting fluid), and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.

If the wet milling fluid supply direction is changed from the front to the oblique rear or transverse top, the coolant flow should be sufficient.

 

Q3. The tool breaks when the feed direction changes

(1) Use arc interpolation (NC machine tool), or temporarily stop (temporarily) feeding.

(2) Reduce (decrease) the feed before and after the direction change.

(3) Replace the clamp or spring collet.

 

Q4. Problem: Part of the blade tip breaks

Chamfer the corners with manual grinding.

Change down milling to up milling.

 

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