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60 Degrees Carbide Ball Nose End Mill Corrosion Resistance 2 Flute Ball End Mill

Shenzhen Bwin Precision Tools Co., Ltd.
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Address: No.1613, honghai Bldg., Songgang Rd., Baoan Area ,Shenzhen , China

Contact name:Judy Le

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Shenzhen Bwin Precision Tools Co., Ltd.

60 Degrees Carbide Ball Nose End Mill Corrosion Resistance 2 Flute Ball End Mill

Country/Region china
City & Province shenzhen
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Product Details

60 Degrees Milling Cutter HRC60 2Flutes Tungsten Steel Carbide End Mills Ball Nose 2F

 

Characteristic:

  • Excellent tungsten steel material, high hardness
  • The negative front corner design is sharp and durable
  • Double edge belt design for smooth chip removal
  • Wear resistant, durable and durable
  • Large core diameter design, high efficiency​

 

Description:

  • The new fine particle tungsten steel base material is adopted, which has high wear resistance and strength. Imported passivation equipment increases wear resistance. It is a versatile carbide ball nose end mill for high hardness and high-speed cutting applications; It can directly conduct high-speed rough machining to fine machining for heat treated materials below 60 °, reduce tool change times and improve machining efficiency; Full edge grinding is designed for impact resistance, which is more sharp and durable, effectively reduces the amplitude in the processing process, and greatly improves the quality of the processed surface; The unique spiral edge angle makes the cutting sharp, wear-resistant and smooth, greatly improving the cutting efficiency.

 

Milling Parameters:

HRC45 Carbide End MillTool lengthfz&v
Short1
Long10.9
Overlength0.8
Speciality0.6
TypeMaterial

Strength
N/mm²

 

Hardness

HRC

Cooling
AirDry cuttingLubricating fluid
PPIP1.1Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel<700
P1.2quenched and tempered steel<1200
P2P2.1Alloyed nitrided steel, carburized steel and quenched and tempered steel<900
P2.2Tool steel, bearing steel, spring steel and high-speed steel<1400 
P3P3.1Tool steel, bearing steel, spring steel and high-speed steel<900
P3.2Tool steel, bearing steel, spring steel and high-speed steel<1500 
MM1M1.1austenitic stainless steel<700 
M1.2Ferritic/austenitic (bicrystal) stainless steel<1000  
M2M2.1Austenitic stainless cast steel<700 
M3M3.1Ferritic/austenitic (bicrystal) stainless cast steel<1000  
KK1K1.1Flake graphite cast iron (gray cast iron), GJL<300
K2K2.1Ductile iron, GJS<500
K2.2Ductile iron, GJS500-800
K2.3Ductile iron, GJS>800
K3K3.1Vermicular graphite cast iron, GJV; Malleable cast iron, GJM<500
K3.2Vermicular graphite cast iron, GJV; Malleable cast iron, GJM>500
HH1H1.1Hardened steel/cast steel45-55
H1.2Hardened steel/cast steel55-64
H2H2.1Wear resistant cast iron/chilled cast iron, GJN  

 

Finish
Vc
(m/min)
                                               fz(mm/tooth)
                                                   Diameter
2468101214161820
PP1P1.13320.0280.050.070.0910.110.1280.1440.160.1730.186
P1.22720.0260.0460.0660.0850.1030.120.1350.150.1620.173
P2P2.13040.0280.050.070.0910.110.1280.1440.160.1730.186
P2.22120.0230.0410.0590.0760.0920.1070.1210.1340.1450.155
P3P3.11960.0270.0470.0670.0860.1040.1220.1370.1520.1650.177
P3.21680.0240.0430.0610.0790.0950.1110.1250.1390.1500.161
P4P4.11360.0190.0330.0470.060.0730.0850.0960.1070.1160.124
P5P5.12040.0270.0480.0680.0880.1060.1240.1400.1550.1680.18
P6P6.11360.0130.0230.0330.0420.0510.060.0680.0750.0810.087
MM1M1.1920.0160.0290.0410.0530.0640.0750.08450.0940.1010.108
M1.2840.0140.0240.0340.0440.0530.0620.06950.0770.08350.09
M2M2.11000.0180.0310.0450.0570.070.0810.09150.1020.110.118
M3M3.1920.0140.0250.0350.0450.0550.0640.0720.080.08650.093
KK1K1.13640.0470.0830.1170.1510.1830.2140.24050.2670.1490.031
K2K2.13320.040.070.10.1280.1560.1820.20450.2270.2450.263
K2.22720.0330.0580.0820.1060.1280.1490.1680.1870.2020.217
K2.31520.0190.0330.0470.060.0730.0850.0960.1070.11550.124
K3K3.12400.0330.0580.0820.1060.1280.1490.1680.1870.2020.217
K3.22280.0280.050.070.0910.0110.1280.1440.160.1730.186
HH1H1.192 0.0210.0290.0380.0460.0530.060.0670.0720.077
H1.2           
H2H2.1           
 
Note:
  • If the following carbide end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
SpecificationFlute RadiusFlute Length (C)Shank RadiusOverall Length(L)
R0.5*2*d4*50L0.52450
R0.75*3*d4*50L0.753450
R1*4*d4*50L14450
R1.25*5*d4*50L1.255450
R1.5*6*d4*50L1.56450
R1.75*7*d4*50L1.757450
R2*8*d4*50L28450
R2.5*10*d5*50L2.510550
R3*12*d6*50L312650
R4*16*d8*60L416860
R5*20*d10*75L5201075
R6*24*d12*100L62412100
R7*28*d14*150L72814150
R8*32*d16*100L83216100
R9*36*d18*100L93618100
R10*40*d20*100L104020100
 

Instructions:

1. Before using the carbide end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.

2. The shorter the carbide e extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.

3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.

4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide end mill.

5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.

 

Applications:

Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.

Cnc Milling Cutter 6mm 3 4 Flute Tungsten Solid Carbide High Feed Endmill End Mill

 

FAQ

Q1: The surface of the workpiece is glossy, but the concavity and convexity are large

resolvent:

(1) Reduce the feed.

(2) The low number of cutting edges changes the high number of cutting edges to improve the surface fineness.

 

Q2: The chip is short and thin, but there are sticky chips

resolvent:

(1) Increase cutting speed.

(2) Change to wet type (using cutting fluid), and use it with vortex tube gun to reduce the tool temperature and avoid overheating.

(3) Perform minor rounding and passivation treatment.

(4) Change from up milling to down milling.

(5) Increase the feed rate or the cutting allowance.

 

Q3: There are transverse cuts

resolvent:

(1) Perform minor rounding and passivation treatment.

(2) Use water-insoluble cutting fluid.

(3) Change from forward milling to reverse milling.

 

Q4:The finishing size is too small

resolvent:

(1) Change from up milling to down milling.

(2) Reduce the cutting allowance.

(3) Replace the chuck or spring collet.

(4) Reduce the cutting depth of the end mill.

(5) Increase cutting speed.

 

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