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2D/3D/4D/5D SP/WC U Drill Insert Shallow Hole For SPMG/SPMT/WCMX/WCMT

Shenzhen Bwin Precision Tools Co., Ltd.
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Address: No.1613, honghai Bldg., Songgang Rd., Baoan Area ,Shenzhen , China

Contact name:Judy Le

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Shenzhen Bwin Precision Tools Co., Ltd.

2D/3D/4D/5D SP/WC U Drill Insert Shallow Hole For SPMG/SPMT/WCMX/WCMT

Country/Region china
City & Province shenzhen
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Product Details

2D/3D/4D/5D SP/WC U Drill Cnc Machine Shallow Hole Drill For SPMG/SPMT/WCMX/WCMT U-Drill Insert

 

Description of WC U drill

  • High quality H13 steel, earthquake resistant and wear-resistant
  • Innovative spiral groove design for smooth chip removal
  • Widen water outlet and extend service life
  • Update blade angle to improve drilling efficiency

 

U-drill cutting condition table

U drill cutting condition
workpieceShank Dia(mm)Feed rate(mm/rev)
2D3D4D5D
45 # steel/S45C
Recommended cutting speed
85-130-170(m/min)
D13.0-D18.00.07-0.12-0.220.07-0.11-0.190.07-0.10-0.160.006-0.09-0.14
D18.5-D29.00.07-0.12-0.220.07-0.11-0.190.07-0.10-0.160.006-0.09-0.14
D29.5-D36.00.07-0.13-0.240.07-0.12-0.200.07-0.10-0.160.006-0.09-0.14
D37.0-D55.00.08-0.15-.0270.08-0.13-0.220.08-0.13-0.200.07-0.10-0.16
D36.0-D68.00.09-0.16-0.300.09-0.15-0.250.09-0.14-0.210.08-0.11-0.18

Stainless steel/

304-316
Recommended cutting speed
85-120-155(m/min)

D13.0-D18.00.05-0.10-0.170.05-0.09-0.140.05-0.09-0.120.04-0.08-0.10
D18.5-D29.00.05-0.10-0.170.05-0.09-0.140.05-0.09-0.120.04-0.08-0.10
D29.5-D36.00.05-0.11-0.180.05-0.01-0.150.05-0.09-0.130.05-0.08-0.11
D37.0-D55.00.06-0.12-0.200.06-0.11-0.170.06-0.10-0.140.05-0.09-0.13
D36.0-D68.00.08-0.13-0.220.07-0.12-0.190.07-0.11-0.16 
Note: For reference only(Lower limit value - recommended value - upper limit value)

 

Product Details of carbide drill bits

1. Blade installation position: Easy replacement and low cost after blade wear

2. Internal cooling water outlet hole: fully utilize the cutting function of the drill bit to ensure machining reliability

3. Widening the chip removal slot: effectively avoiding chip accumulation and improving service life

4. Overall grinding: Appearance grinding, overall nickel plating, rust prevention

5. Internal cooling water outlet: With screw teeth inside, it is easy to install and can be used on a lathe

Comparison of cutting parameters between U-drill and ordinary drill bits

workpieceU DrillOrdinary drillImprove efficiency 100%
Feed rate
f/
mm·r-1
speed
n/
r·min-1
wire speed
v/
m·min-1
Feed rate
f/
mm·r-1
speed
n/
r·min-1
wire speed
v/
m·min-1
45 steel0.06~0.182000~3500200~2750.04~0.1400~100010600
Hardened steel0.03~0.101500~200060~1500.03~0.08Unable to drill51000
stainless steel0.05~0.151500~300080~1500.02~0.08200~8008750
aluminium alloy0.1~0.183000~4500300~3850.1~.0151000~200020300
titanium alloy0.08~0.161000~200040~500.04~0.06200~80010500
  • In the initial drilling, it is recommended to use the cutting value in the middle range, and then adjust the cutting parameters (according to the tool wear) to achieve the best cutting effect. The above cutting parameters are for 2D and 3D types, and for 4D types, the drilling parameters should be correspondingly reduced by 15%.
  • When the cooling method is only external cooling, the cutting speed should be reduced by 10%.
  • For the processing of austenitic stainless steel, internal cooling must be used.
  • When starting external drilling on the inclined plane, or when there are pre drilled and intersecting holes in the parts, or when drilling multi-layer plates, the feed rate needs to be reduced to about one-third of the recommended value.

 

Note

  • When using the lathe, it is easy to crush and burn the U-drill when using it with a deviation from the center
  • When using small-sized U-drills, high speed and high feed are required, because the lower the parameters, the greater the cutting resistance, and the situation of burning the tool is easy to occur

 

Advantage

  • Factory---We have our own factory with modern standard indexable blade production lines, CNC turning tool bar production lines, overall carbide end mill production lines, and PVD coating production lines; The product specifications and models are complete, and can be designed and produced according to customers' non-standard customization needs;
  • Sample---Support free samples, sample preparation for 3-5 days, mass production for 8-10 working days;
  • Logistics---Our shipping channels include sea, land, and air transportation;
  • After sales---We have a complete after-sales system, and cooperation is not the end, it is the beginning. If you have any after-sales problems, please feel free to contact us, and we will solve them for you as soon as possible.

FAQ

Q1: Vibration?

Solution:

1. Minimize overhang as much as possible

2. Check if the power tools and parts are securely clamped

3. Increase feed rate

4. For soft materials, cutting speed can be increased

5. For hard materials, the cutting speed should be reduced

 

Q2: Cutting blockage?

Solution:

1. Increase the feed rate to crush the cutting

2. Increase coolant pressure

 

Q3: Is the blade not securely fixed?

Solution:

1. Clean the blade holder

2. Check if the blade holder is damaged and replace the drill bit if necessary

 

Q4: Short tool life

Solution:

1. Check the material comparison table and cutting parameters

2. Increase coolant flow rate

3. Better clamping of tools and/or fastening of parts

4. Inspect/repair the spindle

5. ed should be reduced

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