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OEM ODM Tungsten Carbide Lathe Tool Inserts CNC Lathe Cutting Tool

Shenzhen Bwin Precision Tools Co., Ltd.
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Address: No.1613, honghai Bldg., Songgang Rd., Baoan Area ,Shenzhen , China

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Shenzhen Bwin Precision Tools Co., Ltd.

OEM ODM Tungsten Carbide Lathe Tool Inserts CNC Lathe Cutting Tool

Country/Region china
City & Province shenzhen
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Product Details

OEM ODM Tungsten Carbide Lathe Tool Inserts CNC Lathe Cutting Tool

 

CNC Lathe Cutting Turning Tool Tungsten Carbide Milling Insert Groove Thread Machine Aluminum

 

Essential information

    The tungsten carbide insert is made of cemented carbide. The cemented carbide is an alloy material made of hard compound of refractory metal and bonded metal through powder metallurgy process.

    Cemented carbide has a series of excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance and corrosion resistance, especially its high hardness and wear resistance, which are basically unchanged even at 500 ° C, and still have a high hardness at 1000 ° C.

 

Brand BWIN
Product Carbide Inserts(milling inserts, groove inserts, thread insert and   aluminum inserts)
materia Tungsten steel(WC)
Workpiece Steel/Stainless steel/Cast iron/Aluminum/Cooper
Processing type Rough machining, semi-finish machining, finish machining
Coated PCD/PVD
Standard ISO
Quantity 10pcs/box
Weight 0.02kg
Package Plastic Box
Customized OEM, ODM

 

  • Classification

    Carbide inserts are mainly divided into turning inserts, milling inserts, groove inserts, thread insert and aluminum inserts. Different types of inserts correspond to different processing, and the most suitable processing insert can be selected according to their own processing needs.

 

A. Turning inserts: The tool used for turning is one of the most widely used tools in cutting. 

B. Milling inserts: It is a rotating tool with one or more cutter teeth used for milling, mainly used for machining plane, step, groove, forming surface and cutting workpiece on the milling machine.

C. Groove inserts: slotting or cutting.

DThread inserts: used for thread cutting on turning machine.

EAluminum inserts: special inserts for processing aluminum.

 

  • Recommended cutting parameters

     The principle of reasonable selection of cutting amount: during rough machining, the main task is to improve labor productivity, and the larger cutting amount is selected; during semi-finishing and finishing, the smaller cutting amount is selected to ensure the processing quality of the workpiece.

  • Notice:
  1. The carbide insert shall not be collided or dropped on the ground and must be handled with care.
  2. Before installing the tungsten carbide insert, the performance and purpose of the saw table must be confirmed to ensure that the cutting direction indicated by the blade arrow is consistent with the rotation direction of the saw table. It is strictly prohibited to install in the opposite direction. Wrong installation direction may cause the blade sawtooth to fall off, so as to prevent accidents.
  3. After installation, it is necessary to confirm whether the central hole of the tungsten carbide insert is firmly fixed on the flange plate of the saw table. If there is a gasket, the gasket must be sleeved; Then, gently push with your hand to confirm whether the blade rotates eccentrically.
  4. When using, do not exceed the specified high speed
  5. When the tungsten carbide lathe insert is not used, hang the blade vertically on the dry shelf.

  • Applications:

     Our carbide inserts could to be processed Alloy steel, Tool steel, carbon steel, stainless steel, Cast iron and Titanium alloy. Working material as following:

Cnmg 160616 160608 190616 Tungsten Carbide Inserts 190608 190612 Cnc Lathe Machine Tool

 

  • FAQ

1. Flank Wear?

Higher cutting resistance, Notch wear on flank, Poor roughness of surface, or deterioration of accuracy. Soft grades, Excessive cutting speed, Small flank angle,Low feed. Select a higher, wear-resistant grade, Reduce cutting speed, Increase flank angle, Increase feed.

 
2. Crater Wear?
Uncontrolled chip, Poor surface quality, when finishing High speed processing carbon steel
Soft grades, Excessive cutting speed, Excessive feed, The strength of chip breaker Insufficiet.
Change to a higher wear-resistant grade, Reduce cutting speed, Reduce feed, Select a higher strength chip breaker.
 
3. Chipping?
Sudden fracture of cutting edge(rake face and flank), Instability insert life. Toughness insufficient, Excessive feed rate,Strength of cutting edge insufficient,Instability of the tool. Select a tougher grade,Decrease feed rate,Increase honing of cutting edge(chamfering to rounding), Increase the stability and setting angle
 
4. Insert Fracture?
Cutting resistance increased Poor surface roughness. Toughness insufficient,Excessive feed rate,Strength of cutting edge insufficient,Instability of the tool. Select a tougher grade,Decrease feed rate,Increase honing of cutting edge(chamfering to rounding),Increase the stability and setting angle.
 
5. Plastic Deformation?
Variation of dimension Nose wear,cutting edge drape or passivating.when processing alloy steel Poor surface roughness. Soft grade, Excessive cutting speed,Excessive cutting depth and feed rate,Overheat on cutting edge. Select a higher red hardness cutting material,Decrease cutting speed,Decrease cutting depth and feed rate,Select a higher thermal conductivity cutting material(CVD+sufficient coolant).
 
6. Build-Up-Edge?
Workpiece dissove with Cutting edge Poor surface roughness when finishing, Cutting resistance increased, Cutting soft materials. Cutting speed too low, Cutting edge obtuse, Unsuitable tool material. Increase cutting speed, Increase rake angle, Select small sticking force.

 

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