Active Member
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[China]
Address: No. 198, Zhenbei Road, Leyu Town, Zhangjiagang City, Jiangsu Province, China
Contact name:Evan Chu
Zhangjiagang Jiayuan Machinery Co.,Ltd. |
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BXGF9-9-4juice processing machine /halal energy drinks with CE SGS certification
Sterilizing, washing, filling, capping 4-in-1 monoblock
This drinking water filling equipment adopts bottle neck holding transmission technology to realize fully automatic sterilizing, rinsing, filling, and capping. Most elements of the electrical system employ foreign advanced products. Each machine element that contacts with the liquid is made of high quality stainless steel. They obtain the advantages of good abrasive resistance, high stability, low failure rate,etc. The quality of the equipment reaches the international advanced level.
Characteristics:
(1) This series beverage filling line,packaging line,production line production line collected washing, filling, capping, labeling and packing machines together.
(2)It is suitable for kinds of beverage production, like juice, tea production, simultaneously only change some spare part, then it can be used in the pure water, mineral water production line.
(3)It adopts advanced normal pressure gravity for filling, the filling effect are fast, steady, quasi and equipped with the material recirculating system, realize back flow independently, not contract with material and avoiding second pollution and oxidation.
(4)This equipment can satisfy with filing request of lower than 95 hot filling, filling valves and pipes material are according to sanitation standard, at the same time.
(5)The CIP self-cleaning interface there is RO water rinsing device before capping ensure bottle mouth is clean. We adopt magnetic torque capping head.
(6)Labeling machine is designed by our self with stainless steel frame.
(7)Hot shrink packing machine adopted original imported parts from Germany, Japan. It is easy to adjust for different size of bottle and package.
(8)The whole beverage filling line adopts human-machine interface, touch-screen, PLC computer controller and other advanced technologies. With automatic inspect system of filing temperature automatic, caps supplying material, high-temperature alarm, low-temperature shutdown and automatic return, no bottle, no filling, wait when lack of bottle, lacking caps shutdown and so on, realize no bottle, no filling.
RINSING SECTION
Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
Rinsing machine adopts original overturn and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.
Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° angle ensures to wash all side of the bottle, and can save the water.
FILLING SECTION
The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck, the control accuracy is within ±2mm.
The filling valve material is SUS304
The filling system has liquid level automatic control.
Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck ,it start to fill.
Bottle is conveying by the wheel in the filling part.
The juice or other hot beverage can be backflow by return tank to control filling temperature.
CAPPING SECTION
Screw capping machine is most precision part in the 3-1 machine, it has a big influence to the goods stability and defective rate. Our screw capping has following feature.
Technique parameter
| RCGF24-24-8 | RCGF32-32-10 | RCGF40-40-12 | |
| Productivity | 10000BPH | 14000BPH | 15000-20000BPH |
| Rinsing Head | 24 | 32 | 40 |
| Filling Head | 24 | 32 | 40 |
| Capping Head | 8 | 10 | 12 |
| Bottle Volume | 350ml~2000ml±10ml | 350ml~2000ml±10ml | 350ml~2000ml±10ml |
| Bottle Diameter | φ50-92mm | φ50-92mm | φ50-92mm |
| Bottle Height | 150-310 mm | 150-310 mm | 150-310 mm |
| Filling Tolerance | ±2% | ±2% | ±2% |
| Cap Size | 28mm and 30mm PE Standard Caps | 28mm and 30mm PE Standard Caps | 28mm and 30mm PE Standard Caps |
| Air Pressure | 0.6MPa | 0.6MPa | 0.6 MPa |
| Air Consumption | 500 L/min | 500 L/min | 500 L/min |
| Filling Water Consumption | 6 m3/h | 7.5 m3/h | 9 m3/h |
| Rinsing Water Consumption | 2 m3/h | 2.5 m3/h | 3 m3/h |
| Motor Power | 7.68kW | 9.18kW | 9.18kW |
| Voltage | 380V | 380V | 380V |
| Dimension | (L×W×H) 2750*2180*2200mm | (L×W×H) 3600*2800*3150mm | (L×W×H) 3600*2800*3150mm |
| Weight | 5300kg | 8000kg | 12000kg |
| Filling Principle | Gravity Filling | Gravity Filling | Gravity Filling |
Since its founded 20 years ago. We are dedicated to the most advancement technology of beverage packaging machinery, and have always been conducting good up-to-date technical communication and exchange with leading Italy, Germany, France packaging companies.
We have a strong technology team for beverage packaging machines’ manufacture. There are many beverage experts in our company. We provide marketing analysis, project budget, equipment technical configuration, and training for operator etc.
The sample service
1.We can send you the video of the running machine.
2.You are welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
3.If we get the permission of the customer who has brought the machines from us,we can tell you our customers' contact imformation,you can go to vist their factory.
Customized service
1.We can design the machines according your requirements(materil,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
2. We can offer free technical support and consultation such as design your factory,draw the factory layout and so on.
3.We are certificated by many famous certificated authories.
After-sales service
1.We will delivery the machine and provide the bill of load on time to make sure you can get the machine quickly
2.When you finish the Preparation conditions,our fast and professional after service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they canoperate the machine well.
3. We often ask feedback and offer help to our customer whose machine have been used in their factory for some time.
4.We provide one year warranty with spare parts free.
