Electrical Hoisting Bitumen Drum Melter Large Capacity For Road Construction

Patent Drum Turnover Device Bitumen Drum Decanter For Road Construction

Description

Drummed asphalt melter is composed of bitumen melting tank, lifting device, tipping device, hydraulic propelling system, heat transfer oil heating system, bitumen pump and pipeline, liquid level warning system and electric control system, etc.

Drummed asphalt melter lifting device adopt suspension structure, which lift the bitumen barrel with electric hoist and load it onto the tipping device. The tipping device then turn over the bitumen barrel bottom up on the rails pallet, and the hydraulic propelling system will push it into up tank. All the mentioned actions are operated on the integrated electric controller.

The melting tank looks like a container, its chamber is consist of upper half and bottom half. The upper half is applied to heat up bitumen drums with heat transfer oil coils, and make asphalt outflow from the drums. Hydraulic propelling system push the barreled bitumen into tank via two rails, the newly entered barrel pushed empty barrel out from the other end. The bottom half is a storage tank with heat transfer oil coil for heating and storing hot bitumen. Finally pump the bitumen into another storage thank or application machine when bitumen temperature arrive 110 degree.

Bitumen drum melter components

The equipment mainly consists of melting tank, lifting system, tipping devices, asphalt drum plate, dripping asphalt collect system, hydraulic propulsion system, thermal oil heating system, bitumen pump, pipe system, and electric control system.

Working principle

The equipment adopts automatic spring door sealed box structure. The drum is lifted by electrical hoisting. The hydraulic propeller pushes drum plate into the melter, and using the hot thermal oil from external boiler as the heating source.

Continuous production one full drum in and one empty drum out from the other end.

Features

1. Structure of this equipment is a closed chamber with spring doors on both ends, bitumen barrels are elevated by a small gantry crane and then pushed into the heating chamber by hydraulic propulsion unit. The equipment is of nice shape, compact and neat design, high production efficiency, stable and reliable performance, no bitumen waste or pollution and it is able to operate under all kinds of working conditions.

2. Fast barrel removal. The heat radiation area of the coiled heat transfer oil pipelines in the equipment is very large, it takes very short time to melt bitumen and improves production efficiency to a large degree. The heating coils (heat transfer oil pipelines) are divided into two sections and each section is independently controlled. Heat can be properly allocated between upper compartment and lower compartment so as to ensure synchronization between barrel removing and asphalt liquefying. The whole heating chamber is enclosed by thickened premium rock wool heat insulation panels, so the heat preservation is excellent.

3. Completely bitumen removal from barrel. Temperature in heating chamber is quite high, and each barrel can be heated by heating coils closed to it, thus bitumen get melt and drop down very quickly and completely from barrels, and there is no bitumen adhere to barrel and there is almost no waste.

4. Automatic impurity removal. This equipment has a function of automatic impurity removal. Filtration devices are installed in bitumen pipelines, and impurities in the barreled bitumen can be removed by such filtration devices.

5. Customization: The equipment can be customized according to the dimension of bitumen barrel.

6. Easy operation: Humanization design, convenient and easy to operate, low labor intensity.

Our advantages

Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD., specializes in designing and manufacturing asphalt equipment, mainly including asphalt melting equipment for drum/box/bag packing, asphalt tank, asphalt emulsion equipment and asphalt sprayer, also we have the big advantages as below,

1. Independent design and professional manufacturer.

2. Production capacity over 200 sets per year.

3. All equipments with compact structure, suitable for container load.

4. Select premium steel with high quality.

5. Complete production control with detailed record and video.

6. Our factory had passed ISO system authentication, including ISO9001, ISO 14001, OHSAS18001.

7. We manufacture our standard equipment, also welcome OEM and ODM.

Our service

Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD., specializes in designing and manufacturing asphalt equipment, you may get as below,

1. Design drawing as your requirement

2. Equipment solution as your real condition

3. Quality equipment as your order

4. Quick response as your time

5. Fast delivery as your demand

6. Complete warranty as your expect

Quality product, quick response and cost saving.

Delivery and shipping

1. Production time around 5-15 days per set

2. Suitable for 40 HQ container loading

3. Trade terms EXW, FOB, CFR, CIF

After sale service

1. Warranty one year

2. Online support service and video technical support

3. Free spare parts

4. Field installation, commissioning and training, field maintenance