Equipment brief
ZYBFC8-40-10,,,,,,,,,,,,,.ZYBFC10-36-12K Blowing-filling-capping
combiblock system is a brake equipment which integrates preform
elevator, preform unscrambler, preform feeder, heater, preform
outlet, blowing, bottle outlet, filling, capping. It has stable
performance. With its low noise and low energy consumption, the
equipment integrates and optimizes the cutting-edge applications in
the industry on the basis of eliminating foreign advanced
technologies, and has the ability to achieve higher cost
performance and create value for customers.- Preform dumper
- Preform elevator
- Preform sorter
- Preform de-duster
- Preform feeding system
- Heating machine
- Preform out system
- Blowing system
- Bottle out system
- Transition cabin
- Filling machine
- Capping machine
- Conveyor for bottle out
- Sealing window
,,,,,,,,,,,,,,,,,,,,.The preform is transported to the bottle hopper by the dumper, and
the preform is lifted to the preform unscrambler. The preforms are
regularly arranged by a scientific flipping device, and the
regularly arranged preforms enter the deduster device from the
preform channel. After the dust is removed, insert the preform
insert head into the preform and flip the guide rail to to the
state where the preform is facing down to meet the preform in the
predetermined heating zone. At the same time as the preform
rotates, the heating chain drives the preform to move linearly, and
the preform is heated by several stages such as osmosis heating,
equilibrium solidification and distributed heating. The preform is
turned over again by flipping the guide rail to the state where the
embryonic end is facing upward, and enters the blowing machine
through the embryoting mechanism, and the flexible and accurate
embryo mechanical pliers are used to grasp and place the preform in
the blowing mold. The preform is subjected to stretching, one
blowing, two blowing, cooling and other links in the bottle-blowing
mould, and is finally taken out from the mold by the bottle taking
mechanical pliers, and finally moved into the transition chamber by
the dial transfer, The bottle is filled from the transition chamber
into the filling machine. After filling, the bottle is sealed, and
then the bottle is removed from the bottle-taking section to fill
the bottle. The sub is transmitted to the downstream unit.Technical Parameters
Model:ZYBFC8-40-10K
Number of cavities:8
Capacity:18000BPH(600ml-s)
Bottle diameter:≤Ø100mm
Bottle height:100-320mm
Bottle volume:100-2500ml
Air pressure:40MP
Air consumption:10m³/minute
Power voltage:380V-AC
Control voltage:24V-DC
Mold cooling water:14m³/hour,9-15ºC.
Bottle mouth cooling water:5m³/hour,15-20ºC
Total power:110KW
Equipment quality:22000KG
Dimensions:13000*4000*3200
Introduction to the main functions of the equipment
Bottle blowing main frame
,,250*250*12δ50,,,..The main frame is the supporting skeleton of the equipment, which
is the premise to ensure the stable operation of each moving
mechanism. The main frame of the equipment is made of 250*250*12
high-strength square tube and δ50 carbon structural steel plate,
considering the welding process. In the case of thermal deformation
and stress concentration, all racks are annealed by a large
tempering furnace, and then blasted and rusted to coat the
undercoat. Ensure the stress balance after the rack is welded and
the surface is rust-proof.Mould frame
,,,,,,,,,.,,,,.,,.,,,2.5.The mold base is the core component of the blow molding machine.
After the preform is heated, the whole stretching, one blowing, two
blowing and cooling processes are completed in the mold frame,
which plays a key role in the forming of the bottle. The support
frame of the mold frame is made of high quality ductile iron.
Casted with shock absorption, high flex resistance and high
rigidity. The left and right molds are made of high-quality
high-strength alloy steel, which are processed by CNC programming
and multi-joint surface to form a close fit with the mold to ensure
that the high-pressure compensation displacement of the bottle is
controlled within an effective stroke to achieve the ideal mold
line. . Using the industry's leading reverse buffer clamping
technology, it effectively reduces noise and impact inertia, making
the blower work quieter and gentler. Considering the customer's
bottle type replacement and improving the compatibility of the
customer's bottle type, a maneuvering middle structure is added
between the mold and the left and right formwork. After the middle
set is removed, the bottle type capacity can be increased to 2.5
liters. Stretch component
,,,,,,,.,10%.The stretching assembly is composed of a cylinder, a stretching
cam, and a buffer control system. The stretching system completes
the longitudinal positioning and holding of the preform within a
predetermined rotation angle, and controls the impact of the
ejector against the bottom mold while rapidly and uniformly
stretching. Zhongyin has made a good optimization of the
acceleration control of the lifting cylinder, and it has a gentle
degree to ensure that the stretching cylinder is in an excellent
working state. At the same time, by reducing the stretching stroke,
the tensile gas consumption is effectively reduced by more than
10%.Heating machine
,,,88-116,.,,.,,.The main function of the heating machine is to heat the preform.
Through the process of heating, infiltration, heating and
distribution, the preform is heated to 88-116 degrees Celsius by a
sophisticated infrared heating tube to achieve a rubbery state.
Infrared and air heat management of the heating furnace. The use of
the embryonic mouth downward structure effectively avoids the
softening of the embryonic mouth, and at the same time, it is more
convenient to carry out heating energy management and management of
the embryo body in a limited space, and is more energy-saving and
more uniform. In order to extend the service life of the chain and
improve the stability, Zhongyin took the lead in the industry to
adopt the imported Alcoa material to make the heating chain, and
ensure the stability of the chain to the greatest extent through
the pin lock structure.Pneumatic control
,,,,.,,,.,.,,.The core process of the blow molding machine is blowing, the bottle
forming quality and bottle making efficiency are largely due to the
control and management of the gas. The excellent high pressure gas
management scheme makes the bottle more full, the wall thickness is
more uniform, and the bottle is more With tension. The
medium-bottle blowing machine adopts the imported four-core
four-valve high-pressure valve structure to complete one blow, two
blow, recapy and exhaust series actions. After optimization, the
air path dead zone is eliminated to the greatest extent, and the
aerodynamic efficiency is higher. The recycling ratio has been
greatly improved, and the recapy of gas in the case of a specific
bottle type structure can completely satisfy the use of
low-pressure gas, and create greater value for customers from cost
control.Waterway control
,,,,,,.,,,.The function of the waterway is mainly used to cool the mold and
the embryonic mouth. The transparent waterway is used to observe
the tube structure, and various instruments and sensors are
combined to monitor and feedback the temperature, pressure, flow
and cleanliness of the cooling water in real time. Filtered with a
hydrophilic ceramic tube, the capillary structure has strong
resistance to deformation, the surface is formed with tension, and
the filtration is clearer and more environmentally friendly.,,.,,.The mold is cooled, and the bottle is quickly set by cooling the
mold to complete the hardening within a prescribed time.
Alternatively, the bottle is molded at a particular memory
temperature by heating or holding the mold to facilitate future
adaptation of the bottle to the corresponding material temperature.
Therefore, the temperature control of the mold is the final step in
the formation of the bottle and the key step of compaction. Based
on the application of the industry, Zhongyin has improved the heat
exchange management of the waterway, which will be more energy
efficient and more efficient.,,,,,.The embryonic mouth is cooled, and the preform is easily softened
and deformed during the heating process. The embryonic mouth is
separated from the heating zone by the cooling water channel to
ensure that the bottle mouth is not softened, and the subsequent
filling, capping and bottle conveying are smoothly carried out. .Preform elevator and sorter
,,,,,,,.,,,.The preform elevator and sorter is composed of preform dumper,
preform elevator, preform sorter, preform track, ion dust removal
mechanism, it is the pre-treatment mechanism of the bottle preform.
The purpose is to allow the preforms to be regularly arranged and
to remove dust, so it's easy to go into the warmer and heat the
preform. The preform is conveyed using food grade stainless steel
or rubber material and cushioning structure. Minimize process
contamination and bottle bumps. Simultaneous purging one by one
with ion gas to make sure the preforms entering the warmer are
clean and free of scars.
Electrical control
,,PLC20,,,,,,,.,.,,.The electrical control system is the central nervous system of the
blow molding machine. It controls and manages all mission processes
of the blow molding machine. The electric control system of the
blowing machine collects more than 20 kinds of sensing information
parameters including pressure, temperature, humidity, flow, angular
velocity and displacement through PLC and quickly send commands to
the task terminal to make sure that each mechanical action gets a
millisecond response. The main electrical control hardware is
basically imported from Europe, ensuring stable and reliable
performance. Using ultra-sensitive touch screen management
instructions, the graphic menu is more visual and convenient, and
is more convenient for the operator to operate.Blowing machine application features
,TFT,,,.
Easy to operate, high-definition TFT touch screen, rich menu, easy
to operate, very convenient man-machine dialogue mode.
,(0.5L)≥2000BPH.
High production efficiency, single-mode water bottle capacity
(0.5L) ≥ 2000BPH.
,,,,.
Gas management, optimized secondary air blowing system, real-time
monitoring of pressure changes in the cavity of the cavity, timely
feedback adjustment to ensure the stable quality of the bottle.
,,.
The robot controlled by the cam mechanism feeds the bottle out of
the bottle, which is accurate and efficient, and avoids
intermediate pollution.
,,,,,.
The cam mechanism accurately controls the opening and closing,
unlocking, and bottom film lifting of the mold frame, and adopts a
reverse buffer clamping mechanism to lower the noise and make the
operation more stable.
,.
The special blowing structure ensures the reliability of the
sealing under various pressures and the blowing pressure is
intelligently adjusted.
,.
The stretching rod accurately controls the axial stretching of the
preform to ensure an ideal distribution of the wall thickness of
the bottle.
7-10,,.
The 7-10-segment far-infrared heating preform is equipped with a
real-time temperature sensing monitoring feedback system to ensure
the stability and accuracy of the process.
,,.
The logic in the optimized thermal management avoids excessive
temperature on the outer wall of the preform and is more energy
efficient than other similar systems.
,3040%,,.
The gas recapy part increases the exhaust gas recapy system, which
can save about 30 40% of gas consumption, thereby saving energy
consumption and reducing operating costs.
,,,.
The preforms and bottle types are set with individual heating
temperature, blowing time and other process parameters. When the
bottle blank type is switched, the preset parameters can be called
to produce smoothly.
,,.
The mold switching time is short, reducing the production downtime,
which is conducive to improving production efficiency.
,,,.
User-friendly design, full consideration of safety, convenience,
multi-language choice.
20,,.
There are more than 20 types of sensing terminals, timely feedback
and systematic adjustment of parameters to ensure that the process
parameters are appropriate and in a stable state.
,.
The main control hardware is imported, so that the product quality
is guaranteed.
,,,.
The blowing mold is made of American aluminum alloy, the surface is
treated with special oxidation, the surface is more wear-resistant
and the life is longer.
,,.
There is a stuck embryo kicking detection device, which will
automatically be removed when the bottle bottle is abnormal, to
ensure normal downstream work.
,.
The equipment is equipped with a complete and reliable safety door
system to ensure maximum operator safety.GX60-18PET,,CIP,,,,,,,PET.GX36-12 PET bottle two-in-one filling production line integrates filling,
capping and CIP cleaning system. It is based on the introduction,
digestion and absorption of foreign advanced technology. According
to the filling process of drinking water and mineral water drinks
in China. Required, a self-developed and designed PET bottle
filling production line with leading domestic level.CGX36-12.CGX36-12 is a model that our company determines according to the needs of
users.
- structure
- Guide assembly
- Dial assembly
- Main drive assembly
- Filling component
- Screw cap assembly
- Dial cap assembly
- Sewage line
- Lubrication line
- Automatic lubrication component
- Bottle out chain frame
- Pneumatic system
- Falling cap rail
- Transition wheel
- ,.
The transition wheel adopts the steel dial bottle opening, which
does not need to adjust the height of the bottle.
- ,,.
The bottle puller adopts the bottom transfer mode, and the bottom
plate of the bottle is a spiral descending curve. The shape of the
bottle is not required to adjust the height of the machine and the
delivery chain.
- .
The dial has a bottle protector.
- Filling machine
- .
The rotating discs are all made of stainless steel.
- ,,.
Large flat-toothed bearings for smooth and reliable operation.
- .
The filling method is gravity filling.
- ,.
With a ring type cylinder, the liquid level of the cylinder is
controlled by a float.
- .
The filling valve is made of high quality stainless steel.
- ,PET.
Each filling valve is provided with a return air passage
independent of the liquid cylinder, and the displaced air in the
PET bottle does not enter the liquid cylinder during the filling
process.
- ,,.
The addition of the return air passage also realizes the control of
the filling amount in the bottle, corrects the filling liquid
level, and realizes the control of the high-precision filling
liquid level.
- ,,200ml/s,≤±2mm.
High-speed, high-precision liquid level filling valve, flow rate up
to 200ml / s, liquid level accuracy ≤ ± 2mm.
- ,CIP.
The filling valve is equipped with a cleaning cup for thorough CIP
circulation cleaning of the filling valve.
- ,,.
The lifting cylinder bottle lifting mechanism is adopted, and the
bottle mouth is clamped by the bottle holder, and the bottle shape
is changed without changing and adjusting any parts.
- Capping machine
- ,,≤0.2%.
The magnetic torque capping head is used, the screw cap effect is
stable and reliable, and the defective rate of capping is ≤0.2%.
- ,,,.
The falling cap rail is provided with a reverse cap preventing and
reverse cap removing mechanism, and a set of photoelectric switches
is installed at the same time. When there is no cap on the falling
cap rail, the machine operation is automatically stopped, and the
appearance of the uncaped bottle can be effectively avoided.
- ,,,.
There is a capping machine detection switch, which is connected
with the lock cap cylinder at the junction of the falling cap rail
and the dial plate to control the discharge of the cap, to ensure
that the cap is stopped when there is no bottle, and the loss of
the cap is reduced.
- ,.
Efficient centrifugal cap method, the cap wear is small.
- ,.
The cap sorter is equipped with a cap detection mechanism for
controlling the start and stop of the cap lift.
- Bottle outside conveyor chain
- ,,.
The drive motor adopts frequency conversion speed regulation, which
is synchronized with the blow-filling and rotary machine to prevent
the bottle from falling over.
- ,,.
The photoelectric switch is installed on the delivery conveyor
chain. When the bottle is blocked, the blow-drying machine can be
controlled to decelerate and stop.
- Frame
- ,,.
The frame is welded from high-quality carbon steel, and is
surface-treated and sprayed. The surface is caped with stainless
steel.
- ,O,.
Exclusive use of stainless steel countertop through-hole tensile
structure, with O-ring seals, so that leakage of all the bearing
seats and support shafts on the table surface may be reduced to
zero.
- Control system
- PLC,.
The whole machine adopts PLC control, which automatically completes
the whole process control of the blowing and filling machine from
the bottle to the bottle.
- ,,,.,.
Production speed, shift output count, fault category, fault
occurrence point, etc. are displayed on the screen. And can
automatically count the time of failure, fault category and other
information.
- PLC,,.
This machine is equipped with automatic centralized lubrication
pump controlled by PLC. Each lubrication point can be used for
regular quantitative refueling, which improves the operational
reliability of the equipment.
....,,.,.,,,,,.,.
The bottle is transferred to the filling machine via the transition
wheel. The bottle entering the filling machine is held by the bottleneck
holder stuck in the bottle mouth. The filling valve is lowered and raised by the valve lifting
mechanism under the action of the cylinder. Filling is done by pressure filling. After the filling valve is lowered into contact with the bottle
mouth, the filling process is completed. After the filling is
completed, the filling valve rises out of the bottle mouth, and the
bottle enters the capping machine through the card bottleneck
transition dial. The anti-rotation knife on the capping machine catches the bottle
neck and keeps the bottle upright and prevents rotation. The anti-rotation knife on the capping machine catches the bottle
neck and keeps the bottle upright and prevents rotation. The anti-rotation knife on the capping machine catches the bottle
neck and keeps the bottle upright and prevents rotation.
:
The whole machine drive is as follows:
,7.5kW.
The motor uses a Lenze brand motor with a power of 7.5 kW.
:GKS09-3A HAK 19SC17/MCA19S17-RSOBO
The reducer is a turbine reducer: GKS09-3A HAK
19SC17/MCA19S17-RSOBO
m = 4
Gear modulus m = 4
- ,The main technical parameters
Model | CGX8-40-10 |
Number of heads | 40 10
heads of filling 8 heads of sealing |
Capacity | 18000/(600ml/)
18000B/H (600ml/B) |
Applicable bottle type |
Bottle diameter range | 50~100mm |
Bottle height range | 100~320mm |
| Air pressure | 0.7MPa |
(AC)
Working voltage (AC) | 380V |
(DC)
Control voltage (DC) | 24V |
Main motor power | 7.5KW |
Total power | 8.5KW |
Dimensions | 6500X4500X2800 |
Total Weight | 8500kg |
- ,Equipment structure and function
1. Filling machine
1)Equipment composition
,,,,,,,;;,.
The filling machine is mainly composed of a supporting component, a
cylinder lifting device, a liquid inlet component, a liquid
returning component, a valve lifting device, a bearing component, a
dummy cup, a transmission component, etc., and functions to fill
the material into the bottle in the device. The parts in contact
with the materials are made of stainless steel and special
materials, which meet the food hygiene requirements.
2)Filling time allocation table
| No | Station | Angle | ()Time (s) |
| 1 | Empty travel | 62.04 | 1.05 |
| 2 | Valve rise | 27.5 | 0.49 |
| 3 | Valve drop | 76.46 | 1.21 |
| 4 | Filling | 194 | 3.25 |
| 5 | Every lap time | 360 | 6 |
:18000BPH(600ml/) Production capacity: 18000BPH (600ml / bottle)
:3.25Filling time: 3.25 seconds
3)The main structure
Bottle lifting device
,.
The lifting and lowering of the bottle is realized by the cylinder
lifting device driving the bottle lifting device, and the pulling
down cam ensures that the filling valve can return to the original
position.
Transmission component
,,,,3,1,2,4,5
The components shown in the figure below are the transmission
components, which mainly function as transmission and load, 3 is
the slewing bearing, 1, 2, 4 are the transmission gears, and 5 is
the bearing housing.
Filling valve
:The structure of the valve is as follows:
:1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
No. Description: 1. Spool 2. Retaining ring 3. Upper valve seat 4.
Leather bowl 5. Lower valve seat 6. Sliding sleeve 7. Compression
spring 8. Upper valve body 9. Lower valve body 10. Sealing pressure
ring 11. Air return pipe 12. Bottle mouth gasket 13. Seal ring 14.
Seal ring
working principle
:The installation structure of the valve is as follows:
:The working process of the valve is as follows:
,,,,,,,,,,,,,.
When the bottle enters the filling machine, the cylinder drives the
bottle upward to open the filling valve. At this time, the liquid
in the liquid cylinder enters the bottle under the action of
gravity, and the air in the bottle enters the switching handle
through the center return pipe and enters the cylinder. When the
bottle is filled, the bottle is lowered by the cam, and the bottle
leaves the mouth mat, the valve is closed, but the return pipe is
also inserted into the bottle. At this time, the switching handle is switched to the vacuum
chamber, and the water above the return pipe in the bottle is
pumped into the vacuum chamber, and the position of the return pipe
end is the height of the liquid level, and the liquid level in the
bottle can be freely set by adjusting the length of the return
pipe. height.
:Fast water line valve features:
-
Filling method is gravity filling
- ,,200ml/s,≤±2mm
High-speed, high-precision liquid level, flow rate up to 200ml/s,
liquid level accuracy ≤±2mm
- 2,1,1,
Each filling valve is equipped with 2 return air passages, 1 into
the cylinder, 1 into the vacuum chamber, and switch between the
filling process.
- ,CIP
The filling valve is equipped with a cleaning cup for thorough CIP
circulation cleaning of the filling valve
2.Capping machine
1)Equipment composition
,,,,,.
The capping machine is composed of a capping machine base, a
transition gear device, a capping device, a base and a
transmission, an anti-rotation column, a lifting device and the
like.
,,.
The drive of the capping machine is transmitted to the gear by the
reducer, and the power is transmitted to the capping head through
the lifting column, and at the same time, the excessive gear is
rotated to drive the rotation of the dial plate.
,,,,,.
The up and down movement of the capping head is realized by the
capping cam. The capping cam is fixed and non-rotating. The cap is
fed to the capping ring of the capping cap through the capping rail
and then the capping disc. When there is a bottle, the cap is
followed by The rotation of the capping head is simultaneously
moved downward, and the cap is screwed onto the thread of the
bottle mouth.
2)Main structure of capping machine
Capping device
Rotation and rotation
,.
