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Washing Sealing Drinking Water Filling Machine 3 In 1 Monoblock Normal Pressure

Jiangsu Zhongyin Machinery Co.,Ltd
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Address: Dongli Road, Donglai Village, Yangshe Town, Zhangjiagang City, Suzhou, Jiangsu, China

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Jiangsu Zhongyin Machinery Co.,Ltd

Washing Sealing Drinking Water Filling Machine 3 In 1 Monoblock Normal Pressure

Country/Region china
City & Province suzhou jiangsu
Categories Pumps
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Product Details

 

A. Brief introduction:

1) RO water purifier

a. RO water purifier
Raw water → Raw water tank → Quartz sand filter → Active carbon filter → Precision filter ( 10μm ) → Precision filter (5 μm) → RO high pressure pump → Reverse Osmosis device (RO) system → UV sterilizer → pure water


b. Function of each filter

Quartz sand filter: to remove the particulate solids from waste water ;
Active carbon filter: to remove the chlorine and the smell of water ;
Precise filter: to clear the granules bigger than 10 μm and 5 μm and also protect the reverse osmosis
device membrane .
RO device: to remove particles, colloids, organic impurities, heavy metal ions, bacteria, virus,
heat source etc. harmful substances and 99% dissolved salts.
UV sterilizer: special for waste water disinfection.



2). Automatic plastic bottle blowing machine

a. Introduction
Our automatic blowing machine to make plastic bottles can produce plastic bottle including the bottles for kinds of drinking water, carbonated drink, wine, vinegar, and pesticide, etc. according to the different bottle shape and diameter.
Adopting double crank to adjust mould, heavy locking mould, stable and fast, adopt infrared oven to heat the perform, the perform rotated and heated equally. And the plastic bottles after blowing, are clean, and high quality.

 

b. Technicial parameter

ModelProducing capacity
Semi-automatic (4 cavity)1500-1800BPH
Automatic 2 cavity2000BPH
Automatic 3 cavity3000BPH
Automatic 4 cavity4000BPH-4500BPH
Automatic 6 cavity5000-6000BPH
Automatic 8 cavity7500-8000BPH
Automatic 12 cavity15000BPH


3). Automatic Mineral Water Filling Machine

a. Introduction:
it is XGF washing filling capping 3-in-1 machine, and the three functions of bottle washing, filling and capping are automatically composed in one body of the machine. It is used to produce bottled drinking water, mineral water, spring water, purified water, alcoholic beverage machinery and other non-gas beverage machinery. The water filling machine can reduce the materials and outsiders touch time, improve the sanitary conditions, production capacity and economic efficiency.

B. Main models:

ModelStable capacity
XGF-14-12-51000BPH-5000BPH
XGF-16-16-57000BPH
XGF-24-24-612000BPH
XGF-32-32-815000BPH
XGF-40-40-1018000BPH
XGF-50-50-1222000BPH
XGF-72-72-1830000BPH
XGF-84-84-2036000BPH

 

C. Products Description:

a. Rinsing part ★ The rotary wheel is a fully stainless steel welded structure.

★ The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
★ The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
★ All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
★ The rinsing part is driven by driving system positioned inside machine frame via gear transmission.

 

 

b. Filling part

★ Rotary wheel fully made of stainless steel SUS304.
★ Gravity filling method.
★ Filling valves are made of Stainless Steel SUS304.
★ Filling valves are reasonably structured with accurate filling.
★ Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth.
★ Level of cylinder is controlled with float-ball.
★ Filler is driven through gears inside the machine frame.
★ Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.

 

C. Capping part Capping part is the part with highest precision, influence very much with the stability and reliability of the filling monoblock.
Our capper features as follows:

 

★ The equipment is designed with the support of experts from school of engineering and mechanical in Shanghai Jiao Tong University, and uses the technology of Arol from Italy, most advance technology in the world, developed with the experience of asepsis filling machine. For example, I) extruding wheel (main part to control the stability when sealing), uses the technology of Arol. Kinematical and kinetic design of the wheel by experts improves the stability and credibility of the equipment. II) Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico. Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.
★ Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
★ Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
★ The capper is equipped with inlet bottle detection switch.
★ Centrifugal way of cap arranging is adopted to reduce damage of caps.

 

D. Main configuration
 

Material of filling valveStainless steel 304
Material of rotary tray and machine platform of rinser and fillerStainless steel 304
Main motorAmerica, ABB
Sliding bearingGerman, Igus
Frequency inverterJapan, Mitsubishi
Touch screenJapan, Pro-face
PLCJapan, Mitsubishi
Pneumatic componentsGerman, Festo
Other electrical componentsSchneider
Photocell switchAmerica, Leuze
Proximity switchAmerica, Leuze


4) Bottle dryer

a. General description
The fast blowing air from the blow of the high-pressure fan is sprayed out of an aperture, to remove the remaining waters from bottles to a high extent. The aperture is side-positioned to blow all sides of bottles with fast flowing air.

b. Equipment makeup

  1. High-pressure fan
  2. Pressure equalizer box
  3. Air pipe
  4. Machine frame
  5. Control part


5) Automatic sleeve labeling machine
(including labeling machine, shrink tunnel, steam generator)



a. Feature:

1It is made of stainless steel and high quality of aluminum alloy, the reasonable, intact frame,
2The feet bolt is not needed, easy to move suitable for different place.
3The shrinkable film roll with adjustable locking gear, can be adjusted according to different roll 5'-10'
4The applicable bottle is the machine square bottle and round bottle
5Without tools, the driven machinery can be adjusted to meet different bottle size
6Particular inserting label ways, i.e. inserting label, it is reasonable and convenient.
7Full automatic feeder, the flat shrinking and tension are adjusted together.
8It is assured to low error that there is inspection of rolling label cut.
9Particular blade design, blade base can be change by free, changing blade quickly and conveniently.
10It is easy to change the central clamping device without any tools.
11Oriental rolling label device can be lifting synchronal.
12The separating bottle screw, oriental belt and conveyor are adjusted synchronal.
13Adopting ANCHUAN servo motor made in JAPAN and sensitive photo electricity, to insure the precision of cutting label.
14Stainless steel electric controller, adopting Mitsubishi PLC made in Japan
15Adopting advanced man-machine automatic controlling technology, main component adopts famous brand.



b. Main parts

NoNameBrandManufacturer
1SUS304 stainless steel China
2No-fuse switchDELIXIChina
324V DC power supplyMIWEHong Kong
4Contactor switchSCHNEIDERFrench
5TransducerSHIHLINTaiwan
6PLC controlPANASONICJapan
7ServerPANASONICJapan
8MotorJSCCTaiwan
9Button SwitchIDECJapan
10Servo motorPANASANICJapan
11Photocell switchSICKGerman
12Cutter origin switchPANASONICJapan
13Electric relayIDECJapan
14Human-Computer InterfaceE VIEWChina
15SealsNSKJapan


6) Automatic heat shrink film wrapping machine

a. Main technical parameters:

  1. Packing form: 3×4,4×6 (or appointed packing spec )
  2. Packing speed: 10-12pcs/min
  3. Applicable container shape:circular container,PE bottle,container outer diameter:¢40~¢110,height :60~340mm circular or quadrate container.
  4. Total power charge:21kw/380v
  5. Machine size:L×W×H=6500×3200×2100(mm)
  6. Operating air pressure:0.6~0.8Mpa
  7. Air consumption 0.5stere/min
  8. Conveyor belt extreme breadth:304mm,

Conveyor height: according to fills Production line(Adjusting scope 200mm)

b. Main performance features

  1. The shape is artistic,excellent, the frame is novel,unique, and repair is easy.
  2. Electronic induction feeding film, with stable and smooth transfer speed, replacing film quickly.
  3. Using isothermal sealing cuter, the seal intensity is 3 times above cooling and sealing cutter, the seal is even and the life is 80 times above cooling and sealing cutter.
  4. 3 sets of frequency control transport system, the transmission is precise and synchrony.
  5. Adopting air circulation technology, the shrinkage chamber features rational structure, heat insulation, high precision for temperature control and better packing effects.
  6. Disposition: CERMANY-SIEMENS,JAPAN-OMRON,TAIWAN-UNIQUE, etc advanced control component in the world, with well-equipped


c. Main parts
(Configuration subject to change without prior notice)
 

Part nameTechnologyBrand
Isothermal sealing cutterTEFLON coatUSA DUPONT
PLC controller(core part)JapanOMRON
TransducerTaiwanTAIAN
All cylinderOriginal guide cylinderUNIQUC
Motor protectorGermanySIEMENS
Regulator deviceTaiwanMINDMAN
Approaches switchKoreaAUT0NIC
ContactorGermanySIEMENS
Meshy beltUSADUPONT TEFLON FIBRE

 

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