Auto Capping Carbonated Beverage Filling Machine Stainless Steel Compact Structured

Auto carbonated soft drink bottle washing filling capping machine

General Description

The DXGF series is special for PET bottle carbonated soft drinks, soda water, energy drinks filling, combined with bottle washing, filling and capping. It is innovated and designed in the requirement of carbonated beverage technics, on the bases of introducing, digesting and absorbing advanced technology abroad. It is reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for beverage factory.

Main feature
• Compact structured, good-looking, easy to operate and highly automated.
• Air conveyor is directly linked with infeed starwheels, making it easier to change bottles without screws and conveyor chains.
• Bottles are conveyed with neck blocked. Bottles can be changed through some replacement of guiding sheets, starwheels of nylon instead of height adjustment of machine.
• Rinser-clamp of special design is strong and endurable, without contact with worms at bottle-mouth, to prevent bi-pollution.
• Highly effective spraying nozzles equipped on the rinser-clamp can rinse every side of inner bottle and save water.
• Parts with contact with material are all made of stainless steel of food-grade, no dead angles and easy to clean up.
• Feed-in volume is controlled to ensure accurate filling.
• Valve on-off system is driven by pneumatic cylinder, which starts on bottle signals.
• High-speed and highly accurate filling valves ensure no loss of liquid at high speed.
• Bottles are kept with necks blocking when going up and down by elevator-cylinder, which apply to thin bottles with equal force instead of spring problem.
• Equipped with CIP clean-in-place.
• Bottle support-sheet in infeed starwheels goes down via screw. Bottles can be changed without adjustment of height of conveyor chain.
• Capping heads are magnetic constant-torque equipped to ensure capping quality with no damage.
• Highly effective cap sorting and feed in system is protective for feed in and cap absence.
• Equipped with overload system to safeguard machine and operators.
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Machine Description

1). Bottle in-feeding
Bottle in-feeding by combination of air conveyor and infeed starwheel.
Equipped with bottle jam protection device.

2). Washing part
The bottle is blew into the bottle shifting wheel, when the flushing clamp reaches the bottle neck, the jaw will clamp the bottleneck, under the guidance of the rail, the clamp will turn the bottle 180° Into an upright position, through second bottle pusher into the filling position.

3). Transfer Starwheel
The material is super-corrosion stainless steel ,the wheel has block bottle protect device.

4). Filling part
The filling part is manly composed of a filling valve and filling transmission parts. The washed bottle reaches the filling position via the bottle shifting wheel. In the mean time, the bottle clamping plate of the filling machine will clamp the bottle and move up to seal the bottle, filling valve will open, send the liquid into the bottle. When the liquid level of the bottle reaches the trachea of the filling valve, the filling will stop.

5). Capping part

The capping part consists of screw heads, capping transmission part, a sorting part and an under cover tube parts. The bottle which has finished filling will enter the capping position via the driving wheel. The photoelectric detection of the detecting signal detects the bottle, send a message to the valve cover, the cylinder cap will open, the caps will be blew into the cover plate by compressed air. The screw head which has magnetic torque will come down when it gets in a straight line with the bottle cap, the rotary cap ring gear seizes the cap and move forward, the cap lid the bottle and screw. When the torque out numbered the adjusted magnetic, the capping head will automatically slip, thus protect the cap from being damaged by the rotary cap ring gear. Bottles that have finished capping will be transported by the bottle pusher to the conveyor belt.

Main configuration

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