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Automatic Blowing Filling Capping Combiblock Water Bottling Line 200ml-2L

Jiangsu Zhongyin Machinery Co.,Ltd
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Address: Dongli Road, Donglai Village, Yangshe Town, Zhangjiagang City, Suzhou, Jiangsu, China

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Jiangsu Zhongyin Machinery Co.,Ltd

Automatic Blowing Filling Capping Combiblock Water Bottling Line 200ml-2L

Country/Region china
City & Province suzhou jiangsu
Categories Plastic Extruders
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Product Details

Automatic Bottle Blowing Filling Capping Combiblock Machine Water Bottling Line

 

China-Beverage Co., Ltd was set up in 2011, we leads the Chinese market in the field of beverage bottling, blow molding, labeling, packaging machinery and process technology for water, tea, juice, carbonated soft drinks, energy drinks, beer, edible oil, etc.

To meet customers' requirement that the blowing machine should be high speed and energy saving, China-Beverage develops fully automatic rotary blowing combiblock system, which combines filling and capping machine together, mainly for the drinking water, CSD and beverage filling line. The advantage of this combiblock system is highly intelligentized, with stable performance, high efficiency and low production cost, and achieves the national food sanitation standards. It is the preferred choice for the middle and large scale beverage factory.

 

Factory layout

Δ Main advantage of combiblock type:

1/ It saves the equipment of empty bottle delivery and bottle washing part in the traditional beverage filling production line, greatly saves the production line area, which can be reduced by more than 50%.

2/ During operation, it saves bottle washing water and energy consumption of the empty bottle conveying fan, and reduces a large number of intermediate transmission links, reduce energy consumption and equipment maintenance costs, reduce investment costs.

3/ More reliable protection of the cleanliness of the entire equipment, better help users improve the overall production efficiency.

 

 

Working process

 

Δ Blowing machine

1). On-line ionic gas duster, which is preform purifying system, cleans the preform inside deeply.
2). High-efficiency and energy saving preform heating technology help save much electrical power in preform heating part.

3). It adopts the gripper transfer technology accurately controlled by cam mechanism. It is very stable and reliable while transferring preforms and bottle at high speed.The gripper will finish preform picking, sending and bottle picking, ranking, to avoid middle pollution.
4). Self-adaptation two-step blowing technology ensure the smooth and effective blowing process, from which produce high-quality bottles.

5). No need low-pressure air, it adopts unique high-pressure air recovery system that save more than 30% of compressed air.

6). Key points with automatic lubrication.

7). Have friendly HMI with easy switch for muti-languages.

 

► On-line ionic gas duster

 

 

► Preform heating furnace

 

 

► Preform blowing system

 

 

 

Δ Filling machine


1). The blown bottles are transferred to the filling machine via the transition wheel. The bottles entering the filling machine are held by the bottle gripper on the lifting cylinder and achieved rise and down by the cam.
2). Filling process: bottles rise to open filling valve, then filling starts. When the material rises and plugs up to air returning hole, the filling stops; and then the bottle moves down, leaves from the filling valves, which means the whole filling process is finished.
3). Using high-speed filling valve: 200ml/s, ±3mm. (with vacuum process !)
4). With servo drive system
5). With CIP cleaning function

6). Adopts gravity filling way

 

► Transition wheel

 

 

► Top of filling machine

 


Δ Capping machine


1). After filling, these bottles enter the capping machine through the transition wheel. The anti-rotation knife on the capping machine catches the bottle neck and keeps the bottle upright to prevent rotation. The capping head keeps revolving and self-rotating on the capping machine, and achieve grasping cap, sleeving cap, screw cap and get off the cap under the action of the cam, to finish the whole capping process. These product bottles are transferred from the capping machine to bottle conveyor chain through the bottle-out wheel and sent out by the conveyor chain.
2). Adopts magnetic constant torque capping head, defective rate≤ 0.2%
3). Reversal caps ejecting device
4). No bottles, no feeding cap

 

 

Dear sir, if you have any interest in our combiblock system, welcome feel free to contact with us.

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