Portable 1200mm Conveyor Belt Hot Vulcanizing Machine 16.5KW

Portable 1200mm Conveyor Belt Hot Vulcanizing Machine 16.5KW

Definition of Conveyor Belt Hot Vulcanizing Machine

Conveyor belts have been around for decades and are an invaluable tool used in several industries for easily transporting a plethora of different materials.There are hundreds of types of conveyor belt systems, but they all have one thing in common: they move goods. High productivity of the belt is critical, no matter what type of industry and what type of belt. A Conveyor Belt Hot Vulcanizing Machine is important in relation to the productivity of the belt.

The Importance of a Conveyor Belt Hot Vulcanizing Machine

If a splice is done incorrectly, the integrity of the belt, and the entire conveyor system, is compromised. The longer a splice lasts, the less downtime the conveyor system will have. In manufacturing, production and mining environments, downtime can result in financial losses.

How to choose the right Conveyor Belt Hot Vulcanizing Machine?

1. Need to know belt width

2. Belt material (rubber , pvc ,pu )

3. Type of belt (Fabric Ply OR Steelcord )

Once you have understood the above information, you can contact us - Qingdao Running Machinery Co. We not only provide conveyor belt jointing machines, but also provide conveyor belt jointing services.

Conveyor Belt Hot Vulcanizing Machine Design Features

1. Light Aluminum alloy cross beams, high strength bolts and nuts suitable to exert a minimum pressureof 25kg/cm².

2. Voltage: 220V 380V 415V 525V 660V 1140V 50HZ 60HZ (Customize available according to your requirement)

3. Quick water cooling device: 15~20 minutes From 145 ℃ down to 80 ℃ or even lower

4. Cooling source: Water or Air

5. Heating source: Electricity

6. Heating time: from room temperature to vulcanization temperature need less than 20 minutes

7. Heating platen surface temperature difference: ± 5 ℃

8. The temperature adjustment range: 0 ~ 200 ℃ (custom)

9. Vulcanization pressure: Max 23kg/cm² (2.3MPa).

10. Automatic mute pressure pumps for operating pressure above 90 kg/cm².

11. Automatic control panel: insulating and waterproof, security alarm, Auto power-off when reach the vulcanization temperature. Upgraded explosion proof control box optional.

Conveyor Belt Hot Vulcanizing Machine Technical Parameters

We can customize various portable conveyor belt vulcanizing machine for customers.

Including voltage and phase, the board can be divided into two different size boards, according to your requirements. This way you can splice different belt widths with one press.

All you need to do is tell us the width of the belt, the splicing length, and the material of the belt you want to splice. We will find the press that best suits your requirements.

Conveyor Belt Hot Vulcanizing Machine Advantages

1 . Heating plate

Custom extruded wood panels, silicone heating elements (up to 180°C/356°F) and durable composite insulation packaging were used to build a flexible board with irregular contours to the belt. The heating element is composed of a whole piece of silica gel plate without any splicing points, which ensures sufficient and uniform heating and rapid temperature rise. It takes 15-25 minutes to rise to the curing temperature (about 145°C). Rinse “Quick Connect” to smooth the contours. The groove power connection is sealed and moisture-proof   

2 . Pressure system

Since 2004, RUNNING MACHINE has developed the “Pressure Bag” uniform pressure system, which is an innovation of outdated heavy press bags. It is 4 times lighter than the outdated pressure bag.

A whole piece of vulcanized rubber is used for sealing, isolation, rust prevention, without any splicing area, ensuring safety during the operation.

The pressure bag can be fully expanded in one time to ensure that the uniform pressure reaches 3.0MPa, which fully meets the requirements of belt vulcanization.

For outdated press bags, the thickness of the press bag frame is only 2cm instead of 5cm, which increases the pressure area.

3 . Water pressure pump

Automatic silent pressure pump has the characteristics of small size, light weight and high,Impact resistance and twice faster water injection speed. Compared with manual pumps, the operating pressure can reach 23kg/cm2 (2.3MPa) and exceed 300P.S.I.

The pump includes gauges for liquid level and pressure. Larger presses can easily add additional reservoirs. It can be upgraded to explosion-proof.

4 . Cooling System (Free of charge)

The custom “extruded plate” cooling system is made of several copper pipes, and it only takes about 20 minutes to bring the temperature down to 60°.

5. Automatic control box

The New-Style automatic electric control box is insulating and waterproof. With automatic temperature control, the system will warm up automatically to the setting temperature. When vulcanizing time’s up, the control box will ring an alarm and automatically switch off the power. In addition , the control box can monitor the temperature of 3-5 different points on each heating platen at the same time to ensure the result of joining. The voltage of electric control box can be 1140V, 660V, 450V, 415V, 380V, 220V… as your requirement.

6. Other Accessories

High strength aluminum alloy cross beams. Hand polish steel bolts and nuts without welding. Different types of connectors can be customized according to customer requirements.

Host structure.

1. Cross beams 2. Steel bolts and nuts 3. Upper heating platen 4. Bottom heating platen 5. Marine ply wooden board 6. Pressure bag 7. Marine ply wooden board 8.Insulation board 9. Fast cooling system 10. Plug-in cables platen cords