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Active Balance Smart BMS System 12S-20S 60A For Li Ion Lifepo4 LTO Battery Pack

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Shenzhen XUWEN Technology Co.,Ltd

Active Balance Smart BMS System 12S-20S 60A For Li Ion Lifepo4 LTO Battery Pack

Country/Region china
City & Province shenzhen guangdong
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Product Details

Active Balance12S-20S 60A Smart BMS Battery Management System Built-In BT For Li Ion Lifepo4 LTO Battery Pack Use
 

Items
PCB capacity
 
 
 
PCB name
Electronic PCB assembly manufacturer custom circuit board PCBA
 
 
 
Material
FR-4; High TG FR-4; Aluminum; CEM-1; CEM-3; Rogers, etc
 
 
 
PCB type
Rigid, flexible, rigid-flexible
 
 
 
Layer NO.
1, 2, 4, 6, up to 24 layer
 
 
 
Shape
Rectangular, round, slots, cutouts, complex, irregular
 
 
 
Max PCB dimensions
1200mm*600mm
 
 
 
Board Thickness
0.2mm-4mm
 
 
 
Thickness Tolerance
±10%
 
 
 
Min Hole Size
0.1mm (4 mil)
 
 
 
Copper Thickness
0.5 OZ-3OZ (18 um-385 um)
 
 
 
Copper Plating hole
18um-30um
 
 
 
Min Trace Width
0.075mm (3mil)
 
 
 
Min Space Width
0.1mm (4 mil)
 
 
 
Surface finish
HASL, LF HASL, Imm Gold, Imm Silver, OSP etc
 
 
 
Solder mask
Green, red, white, yellow, blue, black, orange, purple
 
 
 
Items
PCBA capacity
 
 
 
PCBA name
Electronic PCB assembly manufacturer custom circuit board PCBA
 
 
 
Assembly details
SMT and Thru-hole, ISO SMT and DIP lines
 
 
 
Testing on products
Testing jig/mold , X-ray Inspection, AOI Test, Functional test
 
 
 
Quantity
Min quantity : 1pcs. Prototype, small order, mass order, all OK
 
 
 
Files needed
PCB : Gerber files(CAM, PCB, PCBDOC)
 
 
 
Components : Bill of Materials(BOM list)
 
 
 
Assembly : Pick-N-Place file
 
 
 
PCB Panel Size
Min size : 0.25*0.25 inches(6*6mm)
 
 
 
Max size : 1200*600mm
 
 
 
Components details
Passive Down to 0201 size
 
 
 
BGA and VFBGA
 
 
 
Leadless Chip Carriers/CSP
 
 
 
Double-sided SMT Assembly
 
 
 
Fine BGA Pitch to 0.2mm(8mil)
 
 
 
BGA Repair and Reball
 
 
 
Part Removal and Replacement
 
 
 
Component package
Cut Tape, Tube, Reels, Loose Parts
 
 
 
PCB+ assembly process
Drilling-----Exposure-----Plating-----Etaching & Stripping-----Punching-----Electrical Testing-----SMT-----Wave
Soldering-----Assembling-----ICT-----Function Testing-----Temperature & Humidity
 
 

 

RFQ

1.What is the common port and separate port? what is the difference?
We take 13S 48V 15A BMS as an example, common port 15A means your charge cathode and discharge cathode are connected in the same point end(our P-), charge cathode and discharge cathode are used in the common connection
port, so the charge current and discharge current are the same 15A. while the separate port is separately connected by charge cathode (C-) and discharge cathode (P-), so the charge current and discharge current are different, discharge current 15A, charge current 8A.

2.What is the balance function?
The working principle and function are as followings, when your one cell voltage is upto alarm voltage(Li-ion upto 4.18V, LifePo4 upto (3.6V), then the cell Balance starts to work, balance resistance starts discharge with 35ma(when balance discharge starts to work, BMS will starts a little heat up, which is the normal reflection), the cell is in both charging and discharging status, and others which are not reached to alarm voltage(Li-ion 4.18V, LifePo4 3.6V)are only in charging status, no discharging, when the fast cell voltage is reached to alarm voltage (Li-ion 4.25V, LifePo4 3.75V) BMS starts off power protection, all the other cells are all in stop of charging, this process will enable your battery charging in balance current, and your battery voltage are in balance status, but when your cell voltage difference are in a big range, then balance can not be functionning well

3.The relationship between Battery capacity and BMS current?
There is no direct relationship between Battery capacity and BMS current, big capacity doesn`t mean a big battery, but rely on continue current, that is to say if your engine is powerful, your should choose high current of BMS, it is not relied on battery capacity.

4. What type of charger should I choose?
Lithium battery must choose specific charger, do not use Charger for Leadacid battery, for leadacid charger may have MOS with high pressure breakdown protection, which will not protect of BMS over charge. Life Po4 battery charger voltage=battery string No.X3.6V, while Li-ion battery charger voltage=Battery string No.X4.2V.

5. What current BMS should I choose ?
Take 10S 36V as an example: what current BMS you choose is relied on your E-bicycle Motor power and current limitation of controller. eg., choose 15A for below 350W, 20A for below 500W, 30A for below 800W, 60A for Below 1000W, higher than 1200W are contact with our service specialist for suggestions, one inall, continue current shall be higher than current limitation in Controller.

6. Whether my BMS damaged?
if you want to judge if the BMS is damaged, please take the folowing steps, to test if each cell voltage is the same with
voltmeter? if the cell voltage difference is over 1.0V, the fault is displayed that it cannot run far, no power supply at the
start range, short charge time, all these issues are almost caused by battery cells, if BMS damaged is displyed as no charge, no discharge, no discharge while the battery has voltage.

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