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IEC60529 Walk In Figure 2 Sand Dust Test Chamber For IP5X IP6X Test

HJ AUTOMATIC CONTROL TECHNOLOGY CO., LTD

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IEC60529 Walk In Figure 2 Sand Dust Test Chamber For IP5X IP6X Test

Country/Region china
City & Province guangzhou guangdong
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Product Details

IEC60529 Figure 2 IP Test Equipment Sand And Dust Test Chamber For IP5X IP6X Test Walk In-Type

 

 

1. Product overview
PurposeThe dustproof / test chamber is applicable to the dustproof of various parts, including automobile lamps, instruments, electrical dust covers, steering systems, door locks, motors, etc.
Characteristic

Comply with the dust resistance test of automobile parts, electrical parts and other parts

Dustproof and dustproof test in accordance with floating type

Dust in accordance with jis-d-0270-f2

Digital setting, easy operation and maintenance

Meet the standardIEC60529 Degrees of protection provided by enclosures (IP code)
Sample weightTotal weight less than 3T
2. Product specifications
Product modelHH0810A
Studio sizeD4500mm×W2500mm×H3500mm (customizable)
Volume40 m3
Boundary dimension

D5000mm×W3200mm×H4550mm

(This is the preset size. The actual size is slightly different. If there is a limit on the site, please explain in advance)

3. Technical indicators
Test environment conditionsAmbient temperature is + 10 ℃, relative humidity ≤ 85%, atmospheric pressure: 86-106kpa
Test dustDry talcum powder which can go through the sieve of 75μm and the square sieve of wire diameter 50μm.
Dust concentration2~4kg/m3(Dust consumption)
Allowable temperature valueRT+10℃~60℃
Dust blowing control cycle1s~99h(Adjustable)
Timing of test time1s~999h(Adjustable)
Shock time1S~99H (Adjustable)
Air flow speedIt shall be able to ensure that the test dust settles evenly and slowly on the test sample, and the maximum value shall not exceed 2m / s
4. Structure
Structural layoutThe equipment adopts the method of on-site assembly of walk-in storage plate, and the structure layout is roughly divided into: chamber structure, dust collection system, dust blowing system, control system, etc
Laboratory body

Warehouse material: environmental friendly and flame-retardant rigid polyurethane foam with thickness of 100mm, assembled on site;

Outer wall material: milky white steel plate

Inner wall material: SUS304 stainless steel plate

Sealing: the joint is sealed with imported glass silica gel, which is resistant to silicon oil corrosion;

Thermal insulation material: environmental friendly flame-retardant rigid polyurethane foam with a thickness of about 100mm, strong thermal insulation performance

Chamber bottom

At the bottom is the unit room, including the bottom plate grid of the room body, guide rail for loading, dust collection funnel, vibrator, fan, channel steel underframe, etc

Bearing capacity: total bearing capacity at the bottom > 3T

Gate

Gate: manual double hinged door, the size of the door opening is 1800 × 2800 mm; the door sealing strip has strong aging resistance and dust tightness resistance.

Observation window: each gate is equipped with a glass observation window, the size is about 500mm wide × 650mm high. A manual dust scraper is installed to observe the test situation of the sample in the box.

Lighting installationTwo sets of damp proof and explosion-proof lamps are installed on the top of the room, and the switch is controlled on the control panel.
Pressure relief balanceOne pressure balance port to prevent the pressure of the upper air box from being too high and dust from leaking out
5. Dust collection and blowing system
Dust collecting funnelEquipped with six cone-shaped dust collection funnels made of stainless steel, which gather near the blow hole of the inner box when the dust falls, and equipped with periodic vibrator and dust discharge port, the dust can be taken out when the machine is stopped.
VibratorStrong vibrator, adjustable vibration time and period, make the dust attached to the inner wall fall to the bottom of cone funnel, make the dust concentration uniform
Dust blowing methodThe sand dust in the dust collection funnel is blown into the test room through the dust blower at the upper air outlet of the side of the test room for sand dust test
Dust filtrationPrecision dust filter, filter bag, balance the pressure inside and outside the box
Dust blowerIn order to meet the dust blowing requirements of the whole space, 6 sets of high-power medium pressure fans are equipped. The fans drive the dust of a certain concentration to the test object, and the air flow direction is from up to down.
Dust drying

Install heating ring in front of dust outlet pipe to dry and recycle dust

Heater control mode: contactless equal period pulse width adjustment, SSR (solid state relay)

Schematic diagram of dust blowing
Heating dehumidificationAdopt 304 stainless steel heating device, heat and dehumidify to keep the dust dry
6. Control system
Controller

Controller: 7-inch LCD, touch screen programmable controller

Display: TFT true color display resolution 800 × 600; display temperature, pressure, test time, etc

Operation mode: program mode and fixed mode;

Program capacity: 999 programs, each program has a maximum of 999 steps, 999 cycles can be set, and programs can be linked;

Time setting: set arbitrarily within 999h69m59s, and control the floating dust time, vibration time and vacuum time separately;

Auxiliary functions: it has man-machine dialogue function, which can be expanded through standard RS232 communication interface to realize remote monitoring of equipment, optional network interface (LAN), fault alarm and cause, processing prompt function; power-off protection function, timing function (automatic start and stop), fault display and self diagnosis function: emergency troubleshooting manual, maintenance manual;

Recording function: memory accumulation test time;

temperature measurementPt100 Platinum resistance
Electric actuatorElectrical components such as relays and contactors shall be imported brands such as Schneider and OMRON or well-known domestic brands to ensure reliable operation and guarantee service life
7. Other configurations
Vacuumizing device

2 sets of independent vacuumizing devices; the maximum flow rate is about 1L / min, and the adjustable pressure is at least 2KPa

Including pressure gauge, vacuum pump, air filter, pressure regulating triplet, connecting pipe (connected with 3 sets of air extraction nozzles)

Vacuum degree: 2KPa (20mbar)

Test holeTwo sets of ¢ 50mm test holes, including one silica gel plug with high corrosion resistance and dust tightness, are provided for the convenience of users to power on test samples
SocketDust proof socket (single-phase 220V / 10kW) 1 set, (three-phase 380V / 60kW) 1 set, (including power supply access, independent control)
Spare partsTalcum powder particle size < 75um, 20kg 5 bags
StepsEquipped with a set of movable steps made of metal to facilitate personnel access to the laboratory
8. Safety protection device
Equipment security

Power overload, short circuit protection, grounding protection, voltage protection

Prompt of motor phase loss protection and alarm

9. Service conditions (the user shall guarantee the following conditions and complete the corresponding connection)
Installation site

The ground of the first floor building is flat, and the inclination of the equipment installation position is not more than 1 °

Ground bearing capacity is not less than 2500kg / m2

The site is well ventilated with drainage system.

No strong vibration around the equipment

No strong electromagnetic field around the equipment

No inflammable, explosive, corrosive substances and dust around the equipment

Proper use and maintenance space around the equipment

FieldIndoor installation
Environment condition

Temperature: 10 ℃ ~ 35 ℃

Relative humidity: ≤ 85%

Air pressure: 86kpa ~ 106kpa

Power supply requirements

Voltage and frequency: AC380V ± 10% 50Hz ± 10% three-phase four wire + protective ground wire

The ground resistance of protective ground wire is less than 4 Ω

Power switch: the user is required to configure the air or power switch of corresponding capacity for the equipment at the installation site, and the switch must be used independently for the equipment; knife switch or power socket is prohibited; the switch is not more than 2 meters away from the equipment

Power capacity: configured according to installed power, about 15kw

Storage environment requirementsWhen the equipment is not working, the ambient temperature shall be kept within 0 ℃ ~ + 45 ℃ and kept dry.

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