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PLC 5 Gallon Water Filling Machine 2.2Kw 1200BPH Bottled Water Filling Machine

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Address: Room 305H baoshui district Free duty textile raw material market, zhangjiagang city，Jiangsu province, China

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zhangjiagang aquatrin Machinery co.,ltd

PLC 5 Gallon Water Filling Machine 2.2Kw 1200BPH Bottled Water Filling Machine

Country/Region	china
City & Province	jiangsu
Categories	Plastic Extruders

Product Details

5gallon water filling machine gallon bottled water filling machine

Brief introduction of 3-5 gallon water filling machine

This filling line specially for 3-5gallons barreled drink water,with type QGF-100, QGF-240, QGF-300, QGF-450, QGF-600, QGF-900, QGF-1200. It intergrates bottle washing, filling and capping into one unit. In order to achieve the purpose of washing and sterilizing , the washing machine use multi-washing liquid spray and-thimerosal spray. This thimerosal can be used circularly,The capping machine can cap barrel automatically ,this line equips with water spraying device in order to ensure those caps sterilizer and clean .it also can automatically carry out barrel ,washing,sterilizing ,filling ,capping ,counting and products discharging ,with complete function ,modern design and high degree of automation ,it is a new kind of barreeled water auto-production line ,which intergrates mechanism ,electricity and pneumatics technologies together.

Filling Machine Benefits

1) QGF series automatic production line is specializes for
production of 3-5 gallon barrel.

2) The machine consists of washing,filling and sealing in one.
 
3) The bottle washer adopts multi-channel washing liquid injection
and disinfectant injection for the purpose of washing
sterilization.The disinfectant is recylable.

4) The sealing machine can start sealing automatically and the
bottle conveying port is equipped with a sanitation device to
ensure the sanitation of cap.

5 )Using the advanced PLC(Programmable Logic Controller) technology

6) The major electrical apparatus are all products of well-known
brands, such as SIEMENS, MITSUBISHI, Schneider and OMRON

7) Enhanced food safety: Stainless steel 304/316L for all
components in contact with your beverage

8) Optimum uptime: 30 % reduction in changeover and maintenance
downtime

9) Sustainable solution: Reduced filler enclosure and servomotors
reduce resource consumption

10) Hygiene improvement through volume control and contactless
filling

11) Automatic dump bottles: Safer, easier cleaning procedures

12) Automatic bottle changeover improves uptime

Model	QGF-150	QGF-300	QGF-450	QGF-600	QGF-900	QGF-1200
Filling heads	8	12	18	24	32	40
Capacity (B/H)	100	300	450	600	900	1200
Volume(L)	18.9
Barrel size(mm)	270*490
Gas pressure(Mpa)	0.4-0.6
Gas consumption	0.37	0.6	0.8	1	1.5	1.8
Power(kw)	3.5	2.2	3.5	4.5	6	7.5
Dimensions(mm)	180019002300	240016502500	260019202550	310021002800	380028002900	460028002800
Weight(KG)	2300	2500	3500	4500	5600	8500

Flow chart of 5 gallon filling line

 
Automatic bottle decapper⇒Automatic bottle brush washer⇒Automatic
bottle loader⇒Automatic bottle washer filler capper⇒Automatic cap
washer⇒Automatic light checking and sealing machine

Decapper of 5 gallon filling machine

This de-capping machine is designed for 3 & 5 gallon bottle in
water production line. It's used to pull out the cap of recycling bottle before rinsing. A combination of digital camera and fiber optic detectors allow to
reject the bottles returned in the following conditions: Bottles without caps, Caps without plugs, Caps with just the top
part left, Caps partially opened, Not removed caps.

Outside Brush of 5 gallon filling machine

Brushes are motorised and clean the bottle externally. Since they
make the bottle spin, the water jet hits not only the bottom but also the sides of the bottle. It's used forall-round cleaning the bottle, significantly improves
cleaning efficiency.

Washer of 5 gallon filling machine

It is designed for 5 washing treatment.
It can manage 5 liters to 5 Gallons bottles.
Automatic bottle unloads and out load.
Neck handling of the bottle by the grippers.
Lack of point with water stagnation.
Automatic disinfection of the rinsing area. 7. Change-over easy
and with no downtimes.
Easy access for ordinary maintenance.

Filler of 5 gallon filling machine

1. Uploading and dropping barrels changed from 45 degree to
translatory which is more stable. 2. Nozzle can insert into 10-15cm
of the barrel in order to rinse little impurities down. Rinsing
pump is separately controlled by different magnetic valves. Pump
only work when there is barrel on that. It can avoid the mixture of
different cleaning fluid.

Capper of 5 gallon filling machine

 
The PRESS-ON CAPPER is a linear machine used for caps applied on
the bottle by pressure.
It includes: Cap hopper, Canal chute, Placing system of cap on the
neck, Device to snap the cap on the neck. Specific systems to
sterilize the caps in order to avoid the contact of contaminating
agents present on the cap with the bottle neck. The bottle takes
the cap directly from the canal chute. The snapping of the cap on
the bottle neck is carried out through the pressure developed by a
belt conveyor, provided with a system to adjust the force in order
not to stress the bottle.