Shanghai Precise Machinery Equipment Co., Ltd |
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Automatic UHT Pipe Sterilizer
Milk, various color milk, vegetable beverage, coffee mate, thin cream, soy milk, lactobacillus beverage, fruit juice and ketchup.
Main technical features:
1. Human-machine communication in real sense and automatic control system. Operator can operate the machine after simple training;
2. It is provided with automatic alarming and malfunction handling system, which can effectively avoid the output of unqualified products;
3. It is provided with CIP system, which can realize automatic cleaning at any time, without depending on the starting of CIP system of general circuit of the workshop;
4. It is provided with communication interface with aseptic packing machine to realize communication and linkage with aseptic packing machine and guarantee the reliability of product output;
5. All the control components are imported internationally famous brand products, with reliable and guaranteed control precision and quality;
6. Simple and convenient maintenance. During the maintenance, only O ring requires replacement, without the need of any other heavy tools.
Technial Parameters
Name | Unit | UHT-1000L | UHT-2000L | UHT-3000L | UHT-4000L | UHT-5000L | UHT-6000L | UHT-8000L | UHT-10000L |
Capacity | L/H | 1000 | 2000 | 3000 | 4000 | 5000 | 6000 | 8000 | 10000 |
Heat exchanging area | m2 | 20 | 28 | 35 | 45 | 52 | 60 | 75 | 88 |
Temperature of material inlet | °C | ≦15 | ≦15 | ≦15 | ≦15 | ≦15 | ≦15 | ≦15 | ≦15 |
Temperature of material outlet | °C | ≦25 | ≦25 | ≦25 | ≦25 | ≦25 | ≦25 | ≦25 | ≦25 |
Design temperature | °C | 150 | 150 | 150 | 150 | 150 | 150 | 150 | 150 |
Heat preservation time | S | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 |
Ice water temperature | °C | ≦2 | ≦2 | ≦2 | ≦2 | ≦2 | ≦2 | ≦2 | ≦2 |
Ice water consumption | L/H | 3000 | 6000 | 9000 | 12000 | 15000 | 18000 | 24000 | 30000 |
Cooling water consumption | L/H | 2000 | 4000 | 6000 | 8000 | 10000 | 12000 | 16000 | 20000 |
Hot water consumption | L/H | 1500 | 3000 | 4500 | 6000 | 7500 | 9000 | 12000 | 15000 |
Pressure of steam inlet | Mpa | ≧0.5 | ≧0.5 | ≧0.5 | ≧0.5 | ≧0.5 | ≧0.5 | ≧0.5 | ≧0.5 |
Max. steam consumption | kg/h | 200 | 250 | 330 | 410 | 480 | 550 | 650 | 780 |
Weight | kg | 1600 | 2000 | 2400 | 2600 | 2800 | 3000 | 3800 | 4200 |
Main Components
No. | Name | Description | Qty. | Brand |
1. | Main tube heat exchanger | PLS-UHT-4,000 | 1 | PLS |
2. | Balance tank | 300L | 1 | PLS |
3. | Hot water tank | 150L | 1 | PLS |
4. | Centrifugal sanitary pump (Frequency converter) | 20T/H-50M | 1 | YUANAN OR NISSIN |
5. | Cleaning booster pump (Frequency converter) | 20T/H-68M | 1 | YUANAN OR NISSIN |
6. | S.S hot water pump of low temperature phase | CDLF12 | 1 | FCNP |
7. | Two-position four-way auto valve | Pneumatic | 1 | APV or Alfa Laval or INOXPA |
8. | Two-position three-way auto valve | Pneumatic | 2 | APV or Alfa Laval or INOXPA |
9. | Flow meter (Raw material) | 1 | Rosemont | |
10. | Control panel | S.S. | 1
| |
PLC programmer | 1
| Siemens | ||
Touch screen | 1 | Siemens | ||
Electrical units | Multiple | Schneider | ||
Temperature sensor | Multiple | JUMO | ||
Magnetic valve | Multiple | FESTO | ||
11. | Steam reducing valve | Diaphragm | 1 | SPIRAX SARCO |
12. | Steam adjusting valve | Pneumatic adjusting valve | 1 | SPIRAX SARCO |
13. | Steam filter | 1 | SPIRAX SARCO | |
14. | Steam trap valve | 1 | SPIRAX SARCO | |
15. | Back pressure valve | ∮25 | 2 | APV or Alfa Laval or INOXPA |
16. | Manual butterfly valve | ∮25 | Multiple | Shanghai |
17. | Manual ball valve | ∮25 | Multiple | Shanghai |
18. | Manual three-way ball valve | ∮25 | Multiple | Shanghai |
19. | Auto angle valve | ∮25 | Multiple | GEMU or Burkert |
20. | Auto angle valve with controlling unit | ∮25 | Multiple | GEMU or Burkert |
21. | Pneumatic butterfly valve | ∮25 | Multiple | APV or Alfa Laval or INOXPA |
22. | Float flow meter (Hot water) | 2 | China | |
23. | Compressed air reducing valve | 3 | FESTO | |
24. | Frame | S.S. | 1 | PLS |
25. | Tubular steam air exchanger | 1 | PLS | |
26. | Liquid sensor | 1 | FINETEK | |
27. | Diaphragm pump | 1 | WILLDEN | |
28. | Signal way valve | ∮25 | Multiple | Shanghai |
29. | Acid alkali tank with truck | 100 L×2 | 1 | PLS |
30. | Pipes, joints, temperature gauge, stop valve, pneumatic controller | Multiple | ||
31. | Pipes (plunger valve, filter, flange, pressure gauge, stop valve) | 1 group |