High Efficiency Carbon Reactivation Kiln Carbon Renewal Kiln Customized

Product Description:

The regeneration of waste activated carbon adopts the physical high-temperature steam regeneration method, which is based on the principle of desorbing and converting some volatile organic substances adsorbed in the waste activated carbon into waste during high-temperature heating. These organic compounds are volatilized together with water vapor. During the activation process, the remaining organic compounds are pyrolysed at higher temperatures and the waste activated carbon is activated in the presence of a quantitative oxidant (water vapor or a small amount of oxygen), allowing it to restore its original pores and create new ones, thus achieving the purpose of regenerating the waste activated carbon.

The system is configured with several components to ensure the high quality of the product:

• The pretreatment system of waste activated carbon is mainly used to screen and separate the impurities in the waste activated carbon, reduce the ash contained in the recycled activated carbon, and improve the index of the final product.
• The washing and dehydration system serves mainly to soak some acidic and alkaline waste activated carbon, a large number of acidic and alkaline substances are cleaned off, and then it is spun in centrifuges to remove a small part of the water.
• The drying system is mainly used to dry the dehydrated waste activated carbon to reduce the production pressure of the regenerated activation furnace.
• The rotary regeneration furnace system is mainly suitable for high-temperature pyrolysis of waste activated carbon and steam reactivation, which opens up the closed pores.
• The cooling system is mainly used to cool the activated carbon after reactivation to reach the temperature of packaging into bags.
• The flue gas treatment system is also an important part of the regeneration process. The waste activated carbon recycling production line includes: Flue gas incineration system (RTO), SNCR sellout system, waste heat boiler, quench tower (placing harmful substances to re-generate), dry reaction tower, bag dust collector, activated carbon adsorption box (optional), spray tower, bag dust collector, flue gas whitening system, induced air system, etc.
• The activated carbon deep processing system includes particle crushing and screening system, cleaning system, packaging system, grinding system, and so on.

Features:

The waste activated carbon treatment has many advantages, with high-quality performance, large processing capacity and good treatment effect. Also, the material damage rate is relatively low, and the recovery of iodine value is also high. The PLC system is also advanced, saving trouble and labor, allowing for real-time view of the operating status of each part of the equipment.

Additionally, the utilization rate of heat energy is also high, with no heat loss and recycling. Furthermore, the economic efficiency is also high, as the price of waste activated carbon is very low and the recovered activated carbon with the same quality of a new carbon.

Moreover, the exhaust gas treatment system is also quite advanced, with SNCR out of stock, RTO heat storage system, flue gas incineration system, dry reaction tower, quench tower and other equipment being configured. As such, the flue gas emission index is able to reach the national standard emission, ensuring a worry-free experience.

Finally, mostly made of 310s stainless steel, the full set of system has a long service life and is also quite resistant to high temperature.

Technical Parameters:

The types of waste activated carbon which have an associated iodine value, moisture level and industry sector, require a corresponding output depending on the processing amount and size of the furnace. The regeneration of activated carbon produces a high iodine value as the output reduces. It can be divided into five common types - powder, granular, honeycomb, columnar and more - with a large number of impurities, water and adsorbed substances.

Regarding the size of the furnace, below is an indicative guide of the processing output the different models can achieve: a 1.5m x 12m furnace can process 5-10tpd; a 1.6m x 16m furnace can manage 10-15tpd; a 2.2m x 18m furnace has a capacity of 15-20tpd; a 2.2m x 20m can reach 20-25tpd; and a 2.6m x 22m can manage a processing output of 25-30tpd.

If you need assistance with the regeneration of activated carbon, please get in touch. I can provide you with a tailored program for your needs.

Applications:

The Hengyi Kaifeng regeneration furnace is an automatic, high temperature furnace made of highest quality materials. It features carbon steel for internal heat and 310s stainless steel for external heat. It is also equipped with advanced safety systems such as steam boilers, pressure gauges, and safety valves. This product is designed and manufactured in Jining, Shandong, China.

The processing output of the activated carbon regeneration rotary kiln varies from 2000 to 10000t/1 year, with a high-end PLC automatic control system. The brand names of the system include Siemens, Schneider, Delisi, and Phoenix, allowing users to view and adjust all the equipment of the system online.

Hengyi Kaifeng provides a 1 year warranty with the product, making it a perfect choice for businesses. It is suitable for various carbonization processes with high efficiency and reliability.

Customization:

Brand Name: HYKF
Model Number: 10-35 tpd
Place of Origin: Jining City, Shandong Province, China
Certification: ISO-9001,COC
Minimum Order Quantity: 1 set
Price: $1,480,000
Packaging Details: Base fixing, welding reinforcement, reinforcement, pallet and so on
Delivery Time: 4-6 months
Payment Terms: T/T,FOB Qingdao
Supply Ability: 1 set
Control System: PLC Control System
Temperature Range: 800-1000℃
Temperature Accuracy: ±10℃
Cooling Rate: ≤10℃/min
Rotary Speed: 3 Minutes /1 Lap

HYKF Carbon Regeneration Kiln is the best choice for carbon renewal and reformation. With ISO-9001,COC certification, it provides reliable and safe operation. It is equipped with PLC Control System and has a temperature range of 800-1000℃ with accuracy of ±10℃. The cooling rate is ≤10℃/min and the rotary speed is 3 minutes/1 lap. With minimum order quantity of 1 set and price of $1,480,000, the packaging details include base fixing, welding reinforcement, reinforcement, pallet and so on. Delivery time is 4-6 months and payment terms are T/T,FOB Qingdao.

Support and Services:

Carbon Regeneration Kiln is supported by a comprehensive technical and service support network. Our team of experienced professionals provide comprehensive technical and operational support to ensure that the kiln is running at peak performance.

We provide on-site troubleshooting and maintenance services, including process optimization and optimization of kiln performance. We also provide technical advice and support on the selection and installation of components, as well as the design and production of custom kilns. Additionally, we offer training on the use of the kiln, as well as its operating procedures and safety protocols.

For customers who require ongoing support, we provide a range of services including on-site inspections, preventative maintenance, and ongoing technical support. Our team of experts is available 24-hours a day, seven days a week, to help our customers keep their kilns running smoothly and safely.

Packing and Shipping:

The Carbon Regeneration Kiln is packaged and shipped with the following components:

• Kiln body
• Kiln lid
• Insulation
• Gas line
• Electric control box
• Optional air blower

The components are carefully packaged with bubble wrap to ensure secure and safe delivery. The package is then placed in a box with appropriate padding to protect it.

The package is labeled with a “Fragile” label and shipped with a trusted carrier. Upon arrival, the package is inspected for any physical damage and the contents are checked to ensure that all components are included.