Shaanxi Zhongtuo Mine Equipment Co.,Ltd |
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Beaded Diamond Wire Saw for Reinforced Concrete Cutting
Description of Beaded Diamond Wire Saw
The selection of diamond beaded rope is related to the type, hardness, and other factors of the material to be cut. The best cutting effect and longest service life can be achieved by selecting the beaded rope properly. According to the type of cutting, the cutting of beaded rope is divided into mining cutting, shaping Cutting, plate processing cutting and special-shaped product processing cutting, and other types.
According to the type of equipment used, beaded ropes can be divided into beaded ropes for mobile wire saw machines for mining, beaded ropes for stationary wire saw machines for shaping and plate cutting, beaded ropes for special-shaped processing, Beaded ropes for multi-wire saw machines for panel cutting and beaded ropes for concrete demolition cutting.
Technical Parameters of Beaded Diamond Wire Saw
Diamond wire saw for concrete | |||||||
Product Model | Bead Specification | Number of beads | Connection | Cutting Materials | Line Speed (m/s) | Cutting Speed m3/h) | wire life (m3/m) |
GD-11 | Ø11.5 | 40 | Rubber+Spring | High-strength reinforced concrete | 22-25 | 1-3 | 2-4 |
GD-12 | Ø11.5 | 40 | Rubber+Spring | Underwater reinforced concrete | 20-23 | 1-2 | 2-3 |
GD-13 | Ø11.5 | 40 | Rubber+Spring | Steelworks or structures made of other metals | 19-21 | 0.8-1.5 | 0.8-2 |
Diamond wire saw for Granite | |||||||
Product Model | Bead Specification | Number of beads | Connection | Cutting Materials | Line Speed (m/s) | Cutting Speed m3/h) | wire life (m3/m) |
GD-21 | Ø11.5 | 40 | Rubber | Hard Granite | 26-35 | 5-8 | 8-18 |
GD-22 | Ø11.5 | 40 | Rubber | Medium-hard granite | 30-40 | 8-18 | 18-25 |
GD-23 | Ø11.5 | 40 | Rubber | Soft granite | 35-45 | 18-25 | 28-45 |
Diamond wire saw for | |||||||
Product Model | Bead Specification | Number of beads | Connection | Cutting Materials | Line Speed (m/s) | Cutting Speed m3/h) | wire life (m3/m) |
GD-31 | Ø11.5 | 40 | Rubber | Hard Granite | 30-35 | 8-15 | 25-35 |
GD-32 | Ø11.5 | 40 | Rubber | Medium-hard granite | 35-38 | 10-18 | 40-80 |
GD-33 | Ø11.5 | 40 | Rubber | Soft granite | 35-42 | 18-25 | 100-150 |
Beaded Diamond Wire Saw features
1. Marble, limestone, limestone, and other softer stones are
suitable for spring and sintered or electroplated beaded fixed wire
saws. For granite, Gabbro, and other hard stones, we use injection
molding between beads or rubber injection. If it is used for more
demanding cutting (such as cutting concrete), springs are usually
added between the beads and then injection molding or rubber
injection molding is performed.
2. Granite mining: mainly suitable for rubber and injection-molded
wire saws, it can protect the internal wire rope well and increase
the tensile strength of the wire saw.
3. Marble mining: Three types of wire saws can be used: spring,
injection, and rubber.
3. Diamond combination wire saw: widely used in cutting all kinds
of granite slabs.
4. Reinforced concrete cutting wire saw: widely used in the field
of construction, can cut houses, bridges, large piers, cement
pipes, and underwater buildings.
Advantages of Beaded Diamond Wire Saw
1. Customize different formulas and guarantee performance cost
according to the mixing percentage of hard, medium, and soft(
Determinants: content proportion of steel and concrete hardness )
all kinds of reinforced concrete, in order to maximize the
performance.
2. Fine-selected diamond with great strength and toughness ensures
the sharpening feature and lifetime of the diamond wire.
3. Sophisticated sintering technology with well-controlled
temperature and pressure guarantees the diamond beads with great
anti-abrasiveness features.
4. Mature injection technology and production technique make sure
the plastic enter into every gap of the cable and holds the diamond
beads with firmness.
5. Self-developed automatic production equipment and strict inline
and final inspection control the quality and stability.
Precautions of Beaded Diamond Wire Saw
1. Regularly check the rotation of the wire saw and adjust it in
time
2. Regularly check the wear of the beads to avoid eccentric wear.
Once eccentric wear occurs, measures must be taken in time.
3. Regularly check the wear of the joint and the beads at both ends
of the joint, and replace the joint in time.
4. The tension of steel rope is generally 250-300kg (Φ4-5mm steel
wire rope)
5. The linear speed of the wire saw is adjusted according to
different stone types:
Grade 1-2 granite: 25-30 m/s
Grade 3-4 granite: 22-26 m/s
Grade 5 granite: 20-24 m/s
Marble: 30-45 m/s
Abrasive rock: 30-35 m/s
6. In the initial cutting stage of the new rope, its linear speed
should be reduced by 2-3 m/s than the above mentioned, so as to
facilitate the beading.