Green 15kPa Horizontal Bed Roaster Electromagnetic Heating Vertical Bed Roaster

Two options available: horizontal type and vertical type personalized electromagnetic heating"Green Fluidized - Bed Roaster: Reducing Pollutant Output in Chemical and Metallurgical Processes"

Product Description:

Product Overview: Our fluidized bed calciner furnace utilizes advanced gas-solid fluidization technology to achieve uniform heat transfer and precise temperature control, making it ideal for continuous or batch processing of granular or powder materials. With modular design and automation features, it ensures high energy efficiency, reduced emissions, and scalable production.

• Processing Capacity: 0.5 to 50 tons per day (TPD)
• Operating Temperature: 200 to 1200 degrees Celsius (customizable up to 1500 degrees Celsius)
• Heating Methods: Electric heating / Gas heating / Indirect fuel combustion
• Thermal Efficiency: ≥85%
• Bed Layer Pressure Drop: 5 to 15 kPa
• Feed Particle Size: 0.1 to 5 mm
• Reactor Material: 310 Stainless Steel / Inconel Nickel Alloy / Corrosion-resistant ceramic lining

Programmable Logic Controller (PLC) + Human-Machine Interface (HMI) with real-time data logging capability

Integrated air / water quenching options

Compliant with environmental protection agency standards in the EU / US / Asia (particle concentration <10 mg/standard cubic meter)

Customizable for size, atmosphere (nitrogen / oxygen / argon), and pressure (0.1 to 1.0 MPa)

Designed for industries requiring precise thermal processing:

1. Metallurgical Industry:
   • Oxidation / Sulfation calcination of ores (e.g., zinc, copper, nickel)
   • Precious metal recovery from electronic waste
2. Chemical and Battery Materials:
   • Roasting of lithium-ion battery cathode precursors (NMC, LFP)
   • Activation of catalysts and carbon materials
3. Environmental Engineering:
   • Thermal desorption of contaminated soil
   • Regeneration of sludge / waste carbon
4. Advanced Materials:
   • Synthesis of ceramic powders (e.g., Al2O3, SiC)
   • Surface modification of nanomaterials
5. Energy and Food:
   • Biomass pyrolysis for biofuel production
   • Roasting of coffee beans / cocoa nibs

• Energy-saving: Up to 30% reduction in fuel consumption compared to rotary kilns.
• Uniformity: Bed temperature deviation of ±2 degrees Celsius.
• Low Maintenance Costs: No moving parts in the reaction zone.
• Turnkey Service: One-stop service from lab-scale testing to full plant engineering.

  型号 Model	直径 Diameter (mm)	生产能力 Capacity (t/h)	功率 Power (kW)	重量 Weight (t)
  ZLFT - 0.6m²	900	0.1 - 1.2	5.5 - 7.5	3.5
  ZLFT - 1.1m²	1200	0.3 - 2.7	11 - 15	5.9
  ZLFT - 3m²	2000	1.1 - 3.5	22 - 30	17
  ZLFT - 5m²	2600	3.8 - 7.9	30 - 45	26
  ZLFT - 16m²	4600	15 - 30	90 - 110	55
  ZLFT - 32m²	6400	26 - 60	132 - 180	98

Features:

• Product Name: Fluidized Bed Roasting
• Temperature Range: 300-1000°C
• Environmental Impact: Low
• Maintenance Cost: Low
• Scale-Up Potential: High
• Particle Size Range: 0.1-5 mm

Technical Parameters:

Applications:

The Fluidized Bed Roasting product, originating from Henan, China, is a versatile solution suitable for a wide range of product application occasions and scenarios due to its unique attributes.

One of the key features of Fluidized Bed Roasting is its residence time, which ranges from 5 to 30 minutes. This makes it ideal for applications where precise control over the roasting process is essential to achieve the desired flavor and texture.

With a high scale-up potential, the Fluidized Bed Roasting product is well-suited for both small-scale and large-scale production environments. This scalability allows businesses to increase their production capacity efficiently and effectively.

Designed to handle solid particles, the Fluidized Bed Roasting product ensures uniformity of roasting across all batches. This consistent and even roasting is crucial for maintaining product quality and meeting consumer expectations.

Another notable attribute of the Fluidized Bed Roasting product is its air flow rate, which ranges from 10 to 100 m/s. This high air flow rate facilitates efficient heat transfer, ensuring thorough and uniform roasting of the solid particles.

Fluidized-bed roasting can be applied in various scenarios, including the roasting of coffee beans, nuts, seeds, grains, and other food products. Its versatility makes it a valuable asset for food processing companies, coffee roasters, and manufacturers looking to achieve precise and consistent roasting results.

Whether used in a small artisanal shop or a large-scale production facility, the Fluidized Bed Roasting product delivers reliable and high-quality roasting performance, making it a preferred choice for businesses seeking optimal roasting solutions.

Customization:

Product Customization Services for the Fluidized Bed Roasting product:

Brand Name: Fluidized Bed Roasting

Place of Origin: Henan, China

Residence Time: 5-30 Minutes

Automation Level: High

Air Flow Rate: 10-100 M/s

Material: Solid Particles

Environmental Impact: Low

Support and Services:

Our Product Technical Support and Services for the Fluidized Bed Roasting product are designed to assist you with any issues or questions you may have regarding the operation, maintenance, or troubleshooting of your equipment. Our team of experts is dedicated to providing comprehensive support to ensure the optimal performance of your roasting system.

Whether you need assistance with installation, calibration, or ongoing maintenance, our technical support team is available to help. We offer a range of services, including training programs, equipment inspections, and remote troubleshooting, to address any technical issues that may arise.

Our goal is to provide you with the resources and expertise you need to maximize the efficiency and effectiveness of your Fluidized Bed Roasting product. With our technical support and services, you can trust that your equipment is in good hands and operating at its best.