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-60 Degree VC Type PCD Chip Breaker Inserts For Non Ferrous Materials

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-60 Degree VC Type PCD Chip Breaker Inserts For Non Ferrous Materials

Country/Region	china
City & Province	beijing beijing
Categories	Tool Parts

Product Details

VC Type PCD Chip-breaker Insert - 80° for non-ferrous materials machining

WORLDIA

WORLDIA pays special attention to the making of Standard Super Hard Cutting Tools.

And we have made a tremendous amount of technical innovations in the design and manufacturing

of PCBN/PCD/CVD inserts and related products.

DESCRIPTION

The Worldia PCD insert is distinguished for high hardness, high compressive strength,

large thermal conductivity, and good wear resistance. It operates with high processing accuracy

and large efficiency at high speed. For this series, we have a newly developed two-edge

PCD cutter with a chip breaker.

APPLICATIONS

PCD tools are limited to non-ferrous materials, such as high-silicon aluminum, metal matrix

composites (MMC), and carbon fiber reinforced plastics (CFRP).
PCD with flood coolant can also be used in titanium super-finishing applications.

MATERIAL INTRODUCTION

We manufacture PCD Tools with advanced processing machines and control the product quality

from the very beginning which keeps PCD tools with high accuracy and good quality with consistency

According to grain size and features of a diamond, four types of PCD material,
i.e PD01E / PD10E / PD32E / CVDD are listed as below.

Material	Grain size	Features	Application
PD01E	1	PD01E fine grain size PCD material(1μm) is suitable for finishing applications. Its high impact resistance and high abrasive resistance are no less than that of a rough grade of PCD.	PD01E has excellent chip resistance and is suitable for roughing and interrupting cutting aluminum alloys. This grade is also commonly used for non-ferrous finishing applications. Other successful applications include machining of wood and MDF.
PD10E	10	PD10E is the universal grade in the market. It`s the first choice for many applications where a good balance of toughness and wear resistance are required.	This Grade is commonly used for non-ferrous finishing applications. Other successful applications include machining of wood and MDF.The machining of low-medium content silicon aluminum alloys, carbide, hard rubber, graphite, and so on.
PD32E	2-30	PD32E has a unique combination of wear resistance, edge strength, and edge quality. It contains a carefully sorted mix of micron diamond(Between 2 - 30 μm). The combination of these particle sizes and a specifically developed high-pressure sintering process produces a structure with extreme abrasion resistance and good thermal stability.	Application areas include the machining of abrasive workpieces such as MMC, and high silicon aluminum alloys as well as the machining of carbide, hard rubber, graphite, and other applications.
CVDD	-	CVDD is a pure carbon material without a binder with extreme abrasion resistance and good thermal suitability. Due to its perfect cutting edge suitable for applications where mirror finishes are required.	Application areas include the machining of abrasive workpieces such as MMC, and high silicon aluminum alloys as well as the machining of carbide, hard rubber, graphite, and other applications.

SPECIFICATIONS

			Grade				ic	φd	s	r	la
ISO catalog number	ANSI catalog number	Tip Shape	PD01E	PD10E	PD32E	CVDD	mm	mm	mm	mm	mm
VCGW110302-1N P00P07	VCGW22(0.5)-1N P00P07	CBCBC125S	●	●	●		6.35	2.8	3.18	0.2	2.5
VCGW110304-1N P00P07	VCGW22 1-1N P00P07	CBCBC125S	●	●	●		6.35	2.8	3.18	0.4	2.5
VCGW110302-1N P00P07	VCGW22(0.5)-1N P00P07	SLCBC125S				●	6.35	2.8	3.18	0.2	2.5
VCGW110304-1N P00P07	VCGW22 1-1N P00P07	SLCBC125S				●	6.35	2.8	3.18	0.4	2.5
VCGW110302-2N P00P07	VCGW22(0.5)-2N P00P07	CBCBC125S	●	●	●		6.35	2.8	3.18	0.2	2.5
VCGW110304-2N P00P07	VCGW22 1-2N P00P07	CBCBC125S	●	●	●		6.35	2.8	3.18	0.4	2.5
VCGW160402-1N P00P07	VCGW33(0.5)-1N P00P07	CBCBC125S	●	●	●		9.525	4.4	4.76	0.2	2.5
VCGW160404-1N P00P07	VCGW33 1-1N P00P07	CBCBC125S	●	●	●		9.525	4.4	4.76	0.4	2.5
VCGW160408-1N P00P07	VCGW33 2-1N P00P07	CBCBC125S	●	●	●		9.525	4.4	4.76	0.8	2.5
VCGW160402-1N P00P07	VCGW33(0.5)-1N P00P07	SLCBC125S				●	9.525	4.4	4.76	0.2	2.5
VCGW160404-1N P00P07	VCGW33 1-1N P00P07	SLCBC125S				●	9.525	4.4	4.76	0.4	2.5
VCGW160408-1N P00P07	VCGW33 2-1N P00P07	SLCBC125S				●	9.525	4.4	4.76	0.8	2.5
VCGW160402-2N P00P07	VCGW33(0.5)-2N P00P07	CBCBC125S	●	●	●		9.525	4.4	4.76	0.2	2.5
VCGW160404-2N P00P07	VCGW33 1-2N P00P07	CBCBC125S	●	●	●		9.525	4.4	4.76	0.4	2.5
VCGW160408-2N P00P07	VCGW33 2-2N P00P07	CBCBC125S	●	●	●		9.525	4.4	4.76	0.8	2.5

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