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Oxygen Free Copper Rod Casting Machine Automatic Copper Rod 8-20mm

DONGGUAN WIREMAC MACHINERY EQPT. CO., LTD.

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Address: No.48, Baihao Industrial Street, Houjie Town, Dongguan City, Guangdong Province, China

Contact name:Andy

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DONGGUAN WIREMAC MACHINERY EQPT. CO., LTD.

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Oxygen Free Copper Rod Casting Machine Automatic Copper Rod 8-20mm

Country/Region china
City & Province dongguan guangdong
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Product Details

Oxygen Free Copper Rod Casting Machine Automatic Copper Rod 8-20mm

 

Introduction

 

The liquid level tracking system is composed of a liquid level tracking device and a liquid level tracking transmission device. The silicon carbide float rising and falling with the liquid level sends out an electrical signal through the action of bumping block and microswitch to realize the automatic control of liquid level tracking, so as to ensure the relative stability of the insertion depth of graphite mold and thermocouple into liquid copper and the continuity of continuous casting production.

 

Guide wheel frame

The guide wheel frame is arranged above the continuous casting machine and is mainly composed of support, vertical guide wheel and drum. It enables the casting rod to be smoothly introduced into each take-up machine without interference with each other.

 

Middle bracket

The intermediate bracket is installed between the guide wheel frame and the limit device and is composed of support, idler and vertical guide wheel. Its function is to make the casting rods do not interfere with each other and lead them into each take-up machine smoothly.

 

Technical Parameters

 

ItemSpecs
Output capacity yearly8000 T
Copper rod diameterfrom 8 mm to 20 mm
Inductors2 groups
Melting speed

1.05 t/h

Structure of induction furnace bodyFurnace body + furnace frame + inductor integrated combined furnace
Density

Copper ~ 8.9 kg/dm3

Maximum melting temperature1400 ℃
Insulation casting temperature1150 ℃± 5 ℃
 Working time / year7920 hours
Reactive power compensation power factor≥ 98%
Required Charcoal

≤ 7kg (graphite flake ≤ 2kg for holding furnace)

Dimension of equipmentL32000 x W6000 x H8000 mm

 

Process Flow

 

Cathode copper plate → melting furnace → transition bin → holding furnace → continuous caster (crystallization molding) casting rod → take-up machine → sale or deep processing

 

Cathode copper is directly added into the melting furnace of QLW combined furnace and melted into copper liquid after power frequency induction. After melting, the copper liquid will automatically and smoothly overflow into the intermediate holding furnace through the transition bin, and the copper liquid has a stable reduction process through charcoal covered on the surface. After reduction, the copper liquid will quickly crystallize into a casting rod through the crystallizer in the continuous caster in the holding furnace, The casting rod is pulled upward through two pairs of traction rollers in the continuous caster. After being pulled out from the traction mechanism of the continuous caster, the casting rod is introduced into the take-up machine through the guide wheel frame and take-up limit device.

 

Our Company

 

Dongguan Wiremac Machinery Equipment Co., Ltd. Is located in Houjie Town, a famous historic town in China. Our company is a wire and cable equipment manufacturer integrating R&D, processing, assembly, commissioning and after-sales.

 

The company is committed to copper wire, copper clad steel, copper clad aluminum and other metal wire deep processing and research, with a variety of high quality machines: micro wire drawing machine, fine wire drawing machine, fine wire drawing machine with continuous annealing, medium fine wire drawing machine, intermediate wire drawing machine, intermediate RBD wire drawing machine and copper rod breakdown machine.

 

Our company provides a complete set of wire processing solutions for customers, but also customize and design non-standard special equipment according to the requirements of customers.

 

Our company upholds the spirit of “Honesty-based, Quality-based” enterprise, and continue to research and develop innovation and development, with professional skills and standardized pragmatic management, in line with the “High-quality and High-efficiency” business philosophy, from the overall planning, staff training, installation and commissioning, after-sales service, to provide customers with better and more satisfactory products and service.

 

 

Our Workshop

 

 

FAQ

 

1. Q: Are you manufacturer or trading company?
A: We are a manufacturer.

 

2. Q: What info you need before you make the proposal?
A: The input & output wire diameter, spool size, application, 3 phase voltage & frequency, annealing or not, and your other requirement.

3. Q: How can I trust you and make a payment to you?
A: (1) We are an audited supplier by international SGS, with its certificate. They approve that we are an original manufacturer and meet their standard.

(2) We are a member of Made in China, who is always responsible for all customers.

(3) Please visit us and check our factory by video, and request necessary documents from us.

 

4. Q: I have no experience buying something abroad. What can I do?
A: We will guide and show you how to do the importation, you can also seek help from your local agency.

 

5. Q: Do you provide installing and debugging overseas?
A: Overseas machine installation and worker training services are available.

6. Q: Can you make the machine according to my design or prototype?
A: Yes, we have an experienced team for working out the most suitable design and production plan for the machine that you are going to book with us.

7. Q: How does your factory do regarding quality control?
A: There is zero tolerance to poor quality. Quality control complies with SGS & ISO 9001. Every machine has to past testing and trial running before it's packed for shipment.

8. Q: How can I trust you that machines pasted testing and trial running before shipping?
A: 1) We record the testing videos for you, and every necessary photos for you.
2) We welcome you to visit us and test machine by yourself in our factory.

9. Q: What about our after-sale service?
A: We provide technical support on line as well as overseas services by skillful technicians.

10. Q: What should I do if I just start a new business?
A: Contact us immediately, we provide free consultant pre-sales service. Also we can help you with material purchase, worker training, etc.

11. Q: Can I visit you factory to check machines on-site? What Should I bring when I visit your factory?
A: We are manufacturer, and welcome customers to visit us. For special product design, you are suggested to bring some samples, you can test it with our machines on-site.

 

12. Q: Can I use my own logo?
A: No problem, please inform us.

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