Active Member
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[China]
Address: N2401,Jingchang tech park,Caixiang road,Suzhou City,China 2151005
Contact name:Jerry
NEWLEAD WIRE AND CABLE MAKING EQUIPMENTS GROUP CO.,LTD |
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RBD450/13 Individual Servo motor drives type of Copper Rod Breakdown Machine with annealing, double spooler PND630 and Down coiler
Advantages of this safe investment choice
Increase in quality:
High surface quality of the wires due to the optimized wire path (2° inclination of the gearing/drawing capstans) innovative drawing die holders with high-pressure cooling of the drawing dies
Increase in productivity:
Reduced downtime when changing the machine setup for different dimensions via multi-motor drive technology (quick drawing die change system)
Reduced downtime due to touch screen-
Based user guidance and fault display
Cost-effectiveness:
Reduced tool consumption (drawing capstans, drawing dies) with minimized-slip operation energy savings of up to 20% are achieved by switching off unused drives long service intervals and extended drawing tool service life minimize the requirement to stock and use spare parts
Reduced consumption of oil and drawing lubricant
Design:
Optimized wire cooling/lubrication (due to the fully-immersed drawing basin) flexible adjustment of the wire elongation per draft
Individually driven drawing shafts in horizontal tandem layout three-phase AC drives, water-cooled and maintenance-free
Ergonomic and user-friendly machine design, with easy maintenance
no noise protection cabin required up to 85 dB (A) helically geared precision gearing for extremely smooth operation and uniform load transmission vibration-damping grey cast iron housing for long service life
Highly reliable separation of drawing emulsion and gear oil via mechanical seal (long service intervals)
2,TECHNICAL PARAMETER
| 2.1 | Inlet wire | Φ8.0mm |
| 2.2 | Outlet wire | Φ1.2－Φ4.0mm |
| 2.3 | Max speed of drawing | 25m/s |
| 2.4 | Drawing block size | Φ450mm |
| 2.5 | Max number of passes | 13 |
| 2.6 | Die dimension | Φ38x25 |
| 2.7 | Capacity of the accumulator | 7m |
| 2.8 | Double Spooler bobbin size | PND630 |
| 2.9 | Main motor power | 37kW (AC) X5, 30kWX7(AC) |
| 2.10 | Power of motor for constantspeed wheel | 55kW (AC) |
| 2.11 | Power of motor for spooler | 18.5kW×2 (AC) |
| 2.12 | Installation size | 36000×4200×5000mm |
| 2.13. | Down Coiler | Φ900mm |
| 2.14. | Annealer power | 55V,6000A (DC) |
3, MACHINE COMPONENTS
| 3.1 | Cantilever payoff stand | 1set |
| 3.2 | Main drawing machine | 1set |
| 3.3 | Continuous annealing device | 1set |
| 3.4 | Dancer | 1set |
| 3.5 | PND630 Automatic spooler | 1set |
| 3.6 | Pointing machine | 1set |
| 3.7. | Φ900 Down Coiler | 1set |
| 3.8 | Drawing emulsion system | 1set |
| 3.9 | Electric cabinet and control desk | 1set |
Dual wires copper rod breakdown machine with two set down coiler or double spooler and online annealing options
Advantages of this safe investment choice
Increase in quality:
High surface quality of the wires due to the optimized wire path (2° inclination of the gearing/drawing capstans) innovative drawing die holders with high-pressure cooling of the drawing dies
Increase in productivity:
Reduced downtime when changing the machine setup for different dimensions via multi-SERVO motor drive technology (quick drawing die change system)
Reduced downtime due to touch screen-
Based user guidance and fault display
Cost-effectiveness:
Reduced tool consumption (drawing capstans, drawing dies) with minimized-slip operation energy savings of up to 20% are achieved by switching off unused drives long service intervals and extended drawing tool service life minimize the requirement to stock and use spare parts
Reduced consumption of oil and drawing lubricant
Design:
Optimized wire cooling/lubrication (due to the fully-immersed drawing basin) flexible adjustment of the wire elongation per draft
Individually driven drawing shafts in horizontal tandem layout three-phase AC drives, water-cooled and maintenance-free
Ergonomic and user-friendly machine design, with easy maintenance
no noise protection cabin required up to 85 dB (A) helically geared precision gearing for extremely smooth operation and uniform load transmission vibration-damping grey cast iron housing for long service life
Highly reliable separation of drawing emulsion and gear oil via mechanical seal (long service intervals)
2,TECHNICAL PARAMETER
| 2.1 | Inlet wire | Φ8.0mm |
| 2.2 | Outlet wire | Φ1.2－Φ4.0mm |
| 2.3 | Max speed of drawing | 25m/s |
| 2.4 | Drawing block size | Φ450mm |
| 2.5 | Max number of passes | 13 |
| 2.6 | Die dimension | Φ38x25 |
| 2.7 | Capacity of the accumulator | 7m |
| 2.8 | Double Spooler bobbin size | PND630 |
| 2.9 | Main motor power | 37kW (AC) X5, 30kWX7(AC) |
| 2.10 | Power of motor for constantspeed wheel | 55kW (AC) |
| 2.11 | Power of motor for spooler | 18.5kW×2 (AC) |
| 2.12 | Installation size | 36000×4200×5000mm |
| 2.13. | Down Coiler | Φ800mm |
| 2.14. | Annealer power | 55V,6000A (DC) |
3, MACHINE COMPONENTS
| 3.1 | Cantilever payoff stand | 1set |
| 3.2 | Main drawing machine | 1set |
| 3.3 | Continuous annealing device | 1set |
| 3.4 | Dancer | 1set |
| 3.5 | PND630 Automatic spooler | 1set |
| 3.6 | Pointing machine | 1set |
| 3.7. | Φ900 Down Coiler | 1set |
| 3.8 | Drawing emulsion system | 1set |
| 3.9 | Electric cabinet and control desk | 1set |
Others
1. Paint:Paint after rustproof production according to our standards or customer’s requirements
2. The consumables:Capstan; Distributing guide pulleys; Traversing guide pulleys; Flat belts
3. The period of guarantee:
12 months for mechanical part (excluding the consumables) after the shipment;
6 months for electrical parts after the shipment
Permanent maintenances (charge)
4. Commission:
A. Idle-running test will be carried out at our plant with no rough material fed. An acceptance test will be carried out with rough material fed at buyer's request.
B. Running-test is carried out at buyers' plant, all of the charge for the testers including flight ticket, traffic, salary, accommodation outside makers' plant shall be paid by the buyer.(USD80/DAY)
C. The buyer supplies all the material for the test, such as Bobbin(Drum), gear oil, Lubricant oil, Dies, Butt welder, Raw Material, Air compressor, test equipment ,etc. are excluded.
5. Maintenance: we offer long-distance mechanical support for free; If the engineers are needed to be the buyer’s company for maintenance, the buyer offers flight ticket (SHANGHAI), board and lodging.(USD 100 /day, per engineer)
6.Standard export packing for shipping
SPECAIL STATEMENT
All information above are carefully checked, our company reserve explain right if any printing mistake or any misunderstanding.
Another: Sorry for noting no advanced notice for the techniques improvement or upgrade on the machine; any change on the appearance or color, please refer to the real object.
