Continuous Annealing Fine Copper Wire Drawing Machine for Electronics Manufacturing

1. Technical parameter:

2. Applicaiton:

Fine copper wire drawing machine plays a crucial role in the production of thin copper wires used in various applications such as electrical wiring, telecommunications, electronics, and more. The precision and efficiency of these machines are vital for producing high-quality wires that meet industry standards.

3. Description:

Fine copper wire drawing machine is a specialized piece of equipment used in the manufacturing process of producing thin copper wires with precise diameters. Here's a description of its key components and functionality:

Wire Feeding Mechanism: The process begins with a feeding mechanism that delivers the starting material, typically a copper rod or wire, into the drawing machine. This mechanism ensures a continuous and controlled supply of material for the drawing process.

Drawing Dies: The heart of the machine is a series of drawing dies arranged in sequence. These dies are made of hard materials such as tungsten carbide or diamond and are precisely machined to reduce the diameter of the copper wire progressively as it passes through them. Each successive die reduces the wire diameter until the desired fine gauge is achieved.

Drawing Capstans: Capstans or drawing drums are used to pull the copper wire through the drawing dies. These capstans are typically motorized and can exert precise tension on the wire to control its elongation and diameter reduction during the drawing process.

Cooling and Lubrication System: Drawing generates heat due to friction between the wire and the drawing dies. Therefore, a cooling and lubrication system is essential to maintain the wire's mechanical properties and prevent overheating. Lubricants or coolants are applied to the wire as it passes through the drawing dies to reduce friction and dissipate heat.

Tension Control System: A tension control system ensures that the wire is pulled through the drawing dies at the appropriate tension level. This system may include sensors, feedback mechanisms, and motorized adjustments to maintain consistent tension throughout the drawing process.

Spooling Mechanism: Once the wire reaches the desired diameter, it is wound onto a spool or reel for storage and further processing. The spooling mechanism may be motorized and synchronized with the drawing process to ensure uniform winding and proper tension on the wound wire.

Control Panel: The machine is typically equipped with a control panel that allows operators to monitor and adjust various parameters such as wire tension, drawing speed, lubricant flow rate, and temperature. Advanced machines may feature computerized control systems for precise and automated operation.

Safety Features: Safety features such as emergency stop buttons, interlocks, and guards are essential to protect operators from hazards associated with the machine's operation, including moving parts, high tension, and heat generation.

4. FAQ:

Dear customers, there are several models for the coppr rod breakdown machine. In order to recommend the suitabe models, we'd like to learn some information:

1. Inlet and outlet wire diameter

2. Whether need online annealer

3. Take up method: Spool bobbin or coiler?

4. Dimension drawing of spool bobbin/wire basket

Best regards

5. Reference photos