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75 Ton Wheel Bearing Press Machine

Hubei Heqiang Machinery Development Limited by Share Ltd

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Address: No.55 Edong avenue, Xinmiao industrial park, Ezhou, Hubei, China 436004

Contact name:Freeman Hu

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75 Ton Wheel Bearing Press Machine

Country/Region china
City & Province ezhou hubei
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Product Details

75 Tons Railway Double Cylinder Bearing Mounting Press Machine , Bearing Mount Press

 
Application scope:

This Railway double cylinder bearing mounting press machine is used for the bearing mounting work of the HXD series locomotive wheelsets with axlebox. It provides two operation modes for option: Automatic and Manual. It can mount the 2 bearings simultaneously. Only one operator is required to complete all the operations.
 
Technical parameters:

 Max Pressing force 75 tons
 Ram cylinder Double cylinder
 Maximum cylinder stroke 500 mm
 Pressing speed 0 ~ 6 mm/s (variable)
 Pressure sensor accuracy 0.5% FS
 Displacement sensor accuracy 0.1 mm
 Coaxiality of the ram cylinders ≤​ 0.2 mm
 Cycle time ≤​ 10 minutes per axle
 Maximum hydraulic system pressure 16 MPa
 Noise level during working ≤​ 75dB
 Motor power ≤​ 15 kW
 Overall dimension (LxWxH) Approx. 5500x1500x2300 mm
 Applicable wheelset parameter:
 Max. wheelset weight 9000 kg
 Track gauge 1435 mm
 Axle length 2000 ~ 2300 mm
 Wheel diameter 1150 ~ 1250 mm
 Inner diameter of the bearing to be pressed 120 mm, 130 mm
 Outer diameter of the bearing to be pressed 215 mm, 220mm/230mm/240mm

(*Above parameters are indicative, and can be modified as per customer's actual requirements.)
 
Machine features:

  • The bearing mounting press will be installed in a foundation pit.
  • The press is mainly composed of overall gantry frame, Ram cylinders, Ram and guide devices, wheelset lifting device, locking device, wheel push device, bearing support, hydraulic system, measuring and electrical control system etc.
  • Overall gantry frame structure design, carried out finite element analysis, stress annealing relief, with sufficient strength and rigidity.
  • With special patented upsetting centre devices.
  • Double ram cylinders for the mounting operation.
  • The bearing mounting press is able to mount both end bearings simultaneously.
  • Only a single positioning to complete the mounitng of both end bearings.
  • The press is able to mount one end bearing individually.
  • With automatic and manual modes for the operation.
  • Automatically switch the mounting process.
  • Function of Veto for wrong input and incorrect operation.
  • Automatic component positioning.
  • Adopt on-line pass-through arrangement.
  • Siemens PLC and AdvanTech industrial computer to control the operation.
  • It can automatically and real-time detect and record the pressing force, adhesion force, pressure difference and holding time during bearing mounting, and automatically judgement: qualified or not.
  • It has the functions of data storage, curve recording, intelligent judgment, curve merging, automatic HP printing of A4 paper in the form of graphics, etc.
  • It's provided with emergency stop button the control panel.
  • The press is equipped with safety protection interlocking device, short circuit, circuit breaking and leakage protection device, and protection device for power failure or accidental shutdown.

 

Warranty & After-sale Service:
One year of free warranty and lifetime maintenance for the equipment for your purchased equipment. During the warranty period, only due to design defects, manufacturing quality, and quality of purchased parts, our company is responsible for free maintenance. The company provides the required replacement parts (except for consumable parts). Over the warranty period, repairs only are charged at the cost price. At the same time, you will enjoy a lifetime software upgrade from the date of purchase; our engineers will provide a quick response when service is required.


Cooperation contact:
If you are interested in our machines or any assistance required, please feel free to contact us for more information.
 

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