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Address: Add: No.19,Second Street,Huangling Road,Lubian Village,Chashan Town,Dongguan,Guangdong,China.
Contact name:Jlschiller
Dongguan Jialisheng Refrigeration Equipment Co., Ltd. |
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JLSF-3AD Explosion-Proof Water Chiller Chemicals, Petroleum, Natural Gas, Pharmaceuticals, Food Processing
Product Description:
Explosion-proof chiller is a kind of refrigeration equipment specially designed for special environments such as flammable, explosive, corrosive, and toxic. Its main feature is that it adopts explosion-proof design in the refrigeration system, electrical control system, and structural materials to ensure the safety and stability of the production process.
The main applications of explosion-proof chillers include petrochemical, pharmaceutical manufacturing, shipbuilding, mining, military and other industries, as well as special environments such as printing, paint, and dyes. In these industries, the presence of special environments such as flammable, explosive, corrosive, and toxic requires the use of explosion-proof chillers for refrigeration to ensure the safety and stability of the production process.
Explosion-proof chillers are designed with explosion-proof structural materials, such as explosion-proof motors, explosion-proof compressors, explosion-proof controllers, etc., to prevent explosion accidents caused by sparks, static electricity and other factors. At the same time, the explosion-proof chiller also adopts a special refrigeration system and electrical control system to ensure the safety and reliability of the equipment.
In addition to the applications mentioned above, explosion-proof chillers can also be widely used in other refrigeration applications that require explosion-proof design, such as chemical industry, oil refining, natural gas, coal mines, fine chemicals and other industries.
Production Features:
An explosion-proof chiller is a chiller specially designed to work in potentially explosive environments. It has the following main advantages:
1. Safety: The design and construction of explosion-proof chillers have been specially considered to ensure safe operation in potentially explosive environments. They incorporate explosion-proof materials and design measures to prevent explosions caused by sparks, arcs and high temperatures.
2. Anti-knock ability: Explosion-proof chillers can withstand the pressure and impact in potentially explosive environments. Their shells and internal components are structurally reinforced and shock-resistant to ensure effective containment and prevention of explosion spread should an explosion occur.
3. Reliability: Explosion-proof chillers use high-quality materials and advanced manufacturing techniques to ensure their reliability and long-term stable operation. They undergo rigorous testing and quality control to meet the demands of operation in demanding industrial environments.
4. Adaptability: Explosion-proof chillers usually have a wide range of applications and can be used in industries with potential explosion hazards such as chemical industry, petroleum, natural gas, pharmaceuticals, and food processing. They can be tailored to specific process needs to meet the requirements of different environments and applications.
5. Energy saving and environmental protection: the explosion-proof chiller adopts efficient refrigeration system and energy-saving technology to reduce energy consumption and reduce the impact on the environment. They often feature optimized energy management, provide efficient cooling and offer economic benefits in terms of reduced energy waste.
In general, explosion-proof chillers have a high degree of safety, reliability and adaptability in potentially explosive environments, can effectively meet the special needs of the industrial field, and provide energy-saving and environmentally friendly operating effects.
Working Principle:
The air-cooled explosion-proof chiller mainly realizes refrigeration through a refrigeration system composed of a compressor, a
condenser, an evaporator and a fan. It works as follows:
1.The compressor compresses the low-temperature and low-pressure refrigerant gas into a high-temperature and high-pressure gas, which is then sent to the condenser.
2.The refrigerant gas in the condenser is cooled and condensed into a high-pressure liquid by exchanging heat with the outside air.
3.The high-pressure liquid is decompressed through the expansion valve, becomes a low-temperature low-pressure liquid, and then enters the evaporator.
4.The refrigerant liquid in the evaporator exchanges heat with the outside air, thereby absorbing the heat in the air, and evaporating the refrigerant liquid into a low-temperature and low-pressure gas.
5.The low-temperature and low-pressure gas enters the compressor to start a new refrigeration cycle.
At the same time, the air-cooled explosion-proof chiller also introduces air into the condenser and evaporator through the fan for cooling and heat exchange. Due to the air cooling method, no water source is required, and it is suitable for places where no water source is available. At the same time, the air-cooled explosion-proof chiller adopts an explosion-proof design, which can operate safely in flammable and explosive places to ensure production safety.
| ① Compressor | ⑤ Evaporator | ⑨ Temperature sensor | ⑬ Bypass valve |
| ② Condenser | ⑥ Ball valve | ⑩ Water tank | ⑭ Low voltage controller |
| ③ Filter drier | ⑦ Antifreeze switch | ⑪ Water pump pressure gauge | ⑮ High voltage controller |
| ④ Expansion valve | ⑧ Float switch | ⑫ Water pump | ⑯ Fan |
Techinical Parameters:
| Model | JLSF-5HP | JLSF-10HP | JLSF-15HP | JLSF-20HP | JLSF-25HP | JLSF-30HP | JLSF-40HP | JLSF-50HP | JLSF-60HP | ||
| Cooling capacity | KW/h | 15.5 | 31 | 46.5 | 65 | 77.5 | 93 | 124 | 155 | 186 | |
| Kcal/h | 13,750 | 27,500 | 41,250 | 55,000 | 68,750 | 82,500 | 110,000 | 137,500 | 165,000 | ||
| Temperature range | 5℃-35℃(Below 0℃ can be customized) | ||||||||||
| Power supply | 1N-220V 50HZ/60HZ 3N-380V/415V 50HZ/60HZ | ||||||||||
| Total power | KW | 4.5 | 8.83 | 13.62 | 19.8 | 22.75 | 28.3 | 39.2 | 46.75 | 56.1 | |
| Compressor | Type | Hermetic scroll type or piston | |||||||||
| Power | KW | 3.75 | 7.5 | 11.25 | 15 | 18.75 | 22.5 | 30 | 37.5 | 45 | |
| Circulating pump | Power | KW | 0.75 | 1.5 | 1.5 | 2.2 | 2.2 | 4 | 4 | 4 | 5.5 |
| Head | m | 22 | 21.5 | 21.5 | 22 | 22 | 25 | 25 | 25 | 26 | |
| Refrigerant | Type | R22/R407c/R134a/R410a | |||||||||
| Control method | Temperature Sensing External Pressure Equalizing Expansion Valve | ||||||||||
| filling volume | Kg | 3.2 | 6.4 | 9.1 | 12.2 | 15.3 | 18.6 | 24.5 | 30.6 | 36.8 | |
| Evaporator | Flow | m³/h | 2.42 | 4.85 | 7.6 | 10.16 | 12.34 | 15.2 | 19.53 | 23.3 | 30.52 |
| water capacity | m³/h | 0.65 | 0.18 | 0.21 | 0.28 | 0.32 | 0.32 | 0.61 | 0.66 | 0.72 | |
| Diameter | inch | 1" | 1.5" | 2" | 2.5" | 3" | |||||
| Condensator | Type | Efficient brass sets corrugated aluminum fin | |||||||||
| Fan | Type | Axial flow | |||||||||
| air volume | m³/h | 5000 | 10000 | 15000 | 20000 | 25000 | 30000 | 40000 | 50000 | 60000 | |
| Protective device | High and low pressure switch, antifreeze protection, fusible plug/safety valve, overload protection device, coil overheat protector, automatic temperature protection switch, etc. | ||||||||||
| Machine size | L | mm | 1140 | 1400 | 1750 | 2000 | 2000 | 2200 | 2000 | 2000 | 2400 |
| W | mm | 620 | 725 | 750 | 900 | 900 | 900 | 1800 | 1800 | 1800 | |
| H | mm | 1200 | 1450 | 1500 | 1770 | 1770 | 1770 | 2200 | 2300 | 2300 | |
| Unit weight | Kg | 230 | 410 | 540 | 660 | 720 | 910 | 1120 | 1400 | 1560 | |
Application Industry:
Explosion-proof chillers are usually used in places with explosive hazardous environments, and their main purpose is to ensure safe operation in these environments. The following are some common application scenarios of explosion-proof chillers:
1. Chemical plants: In chemical plants, explosive hazardous substances such as combustible gas, steam or dust exist. Explosion-proof chillers can be used to provide cooling water for chemical reactors, distillation towers, condensers, etc., while ensuring that the equipment will not cause fire or explosion during operation.
2. Oil and natural gas industry: In the process of oil and natural gas production, storage and transportation, there are dangerous substances such as combustible gas and steam. Explosion proof chillers are used to cool oil and gas processing equipment such as compressors, heat exchangers and cooling towers to ensure safe operation in potentially explosive environments.
3. Coal mine and coal chemical industry: Combustible dust and harmful gases often exist in coal mines and coal chemical plants. Explosion-proof chillers can be used to provide cooling water for coal mine ventilation systems, coal gasification equipment, and coal gasification equipment to ensure safe operation in high-risk environments.
4. Food and pharmaceutical industry: In some food and pharmaceutical factories, combustible dust and flammable substances exist. Explosion-proof chillers can be used to cool food processing equipment and pharmaceutical equipment to ensure safe operation in potentially explosive environments.
5. Chemical laboratory: In the chemical laboratory, flammable gases and dangerous substances may be produced during various experiments and reactions. Explosion-proof chillers can be used to provide cooling water for laboratory equipment to ensure that no accidents occur during experiments.
In short, explosion-proof chillers are widely used in industrial and experimental places with explosion hazards to ensure the safe operation of equipment and reduce potential fire and explosion risks.
Automotive Manufacturing
Chemical Engineering
Electronics Industry
Electroplating Industry
Injection Molding Industry Pharmaceutical Industry Plastic Packaging Industry Printing Industry
Upport and Services:
Chiller technical support and service includes:
1. 24/7 customer support
2. Remote guidance installation and maintenance
3. Remote Diagnostics and Troubleshooting
4. Phone/Email Advice and Guidance
5. User friendly documentation and manuals
6. Software Updates and Upgrades
7. Cost price of spare parts and consumables
Packing and Shipping:
chillers are packaged and shipped in standard plywood wooden boxes. All components are secured and protected with a film, and the unit is then placed on a pallet for easy transport. And affix the shipping mark information label on the wooden box to ensure correct delivery.
How is the explosion-proof performance of the air-cooled explosion-proof chiller realized?
The explosion-proof performance of the air-cooled explosion-proof chiller is mainly achieved in the following ways:
1. Explosion-proof shell design: Air-cooled explosion-proof chillers usually adopt a special explosion-proof shell design, and the shell material has explosion-proof and fireproof performance. The shell is made of high temperature and corrosion resistant materials to resist possible explosion or fire.
2. Explosion-proof electrical components: The electrical components inside the chiller, such as motors, controllers, etc., adopt explosion-proof models and have explosion-proof characteristics. These electrical components are manufactured with explosion-proof materials to prevent electrical equipment from sparking or overheating in potentially explosive atmospheres.
3. Explosion-proof cooling system: The cooling system of the air-cooled explosion-proof chiller adopts an explosion-proof design to ensure that no sparks or high temperatures are generated during the cooling process. The pipes, condenser, evaporator and other parts of the cooling system are made of special explosion-proof materials to provide safe cooling effect.
4. Explosion-proof control system: The control system of the air-cooled explosion-proof chiller adopts an explosion-proof controller, which has explosion-proof characteristics. The control system guarantees safety by using explosion-proof electrical components and safety control strategies to ensure that the chiller will not generate sparks or overheat when operating in a flammable environment.
The purpose of these measures is to ensure the safe operation of air-cooled explosion-proof chillers in potentially explosive atmospheres. By adopting explosion-proof shell design, explosion-proof electrical components, explosion-proof cooling system and explosion-proof control system, the chiller can effectively prevent sparks, high temperature and other potential fire or explosion hazards, ensuring the safety of personnel and equipment.
