ISO9001 Rotary Kiln Exfoliated Vermiculite Production Process Machinery

Vermiculite is a member of the phyllosilicate group of minerals, resembling mica in appearance.

Vermiculite is a hydrated phlogopite mica which has the remarkable ability to expand to many times its original volume when heated, a property known as exfoliation. Being non-combustible and insoluble in water or organic solvents, vermiculite is safe and easy to handle, making it suitable for a wide range of different applications. The bulk density, size and aspect ratio of exfoliated vermiculite can be varied to suit particular end uses. Due to its inherent stability, vermiculite is being used increasingly in applications where health and safety are of prime importance.

Crude Vermiculite

Crude vermiculite from the Palabora mine consists of golden/brown flakes which are carefully classified into five grades - each having a specified range of particle sizes. The coarsest grade comprises particles ranging between 8mm and 2.8mm, while the finest grade consists of particles between 0.710mm and 0.250mm in size.

The loose bulk density of crude vermiculite varies with the grade, but is typically between 700 and 1050 kg/m3.

Unexfoliated vermiculite

Partially exfoliated vermiculite

Exfoliated vermiculite

Exfoliated Vermiculite

The exfoliation process is carried out commercially by passing crude vermiculite through a furnace chamber in a controlled manner. The crude vermiculite then expands at right angles to the cleavage planes, producing concertina-shaped particles many times their original volume.

Exfoliated vermiculite can be obtained from commercial exfoliators. If large quantities are required, the equipment needed to exfoliate vermiculite can be obtained from furnace manufacturers; details can be supplied by Hengyang Mining Company.

Crushing, Sorting and Heating from Mineral Ores:

	Vibrating Separator and Feeder Capacity: 5-200t/h
	Jaw Crusher Crushing coarse materials into small sizes. Capacity: 0.5-200t/h
	Vertical Sand Crusher Crushing materials into sand, better for future separating. Capacity: 2-180t/h
	Rotary Screen Separating material into different sizes. Capacity: 5-400t/h
	Rod Mill Grinding Material into powder Capacity: 1-60t/h
	Dust collector Recycling and Dust cleaning Capacity: match with the plant
	Rotary Kiln Exfoliation in higher temperature. Capacity: 0.9-70t/h
	Rotary Dryer Dewatering material Capacity: 1-120t/h
	Rotary Cooler Cooling material from higher temperature to normal. Capacity: 1-150t/h