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Full Automatic Visual Inspection System For Pharmaceutical Medical Vial Cap

Anhui Keye Information & Technology Co., Ltd.
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Address: 168 TangKou Road,Taohua Industrial Park,Hefei,Anhui

Contact name:Amy Zheng

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Anhui Keye Information & Technology Co., Ltd.

Full Automatic Visual Inspection System For Pharmaceutical Medical Vial Cap

Country/Region china
City & Province hefei anhui
Categories Plastic Crushing Machinery
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Product Details

With consumers' increasing awareness of medical safety, and the frequent occurrence of medical safety accidents in recent years, the compatibility of packaging and medicines has begun to receive common attention from the pharmaceutical industry and the pharmaceutical packaging industry. The pressure faced by the pharmaceutical packaging industry is increasing day by day, and it needs the assistance of a team of experienced pharmaceutical packaging inspection systems. Our company has been operating in the industry for many years, has rich practical experience in the pharmaceutical packaging industry, and has good market feedback.

 

Inspection principle: Take a bottle cap with a diameter of 5`6mm as an example

Pour the bottle cap with a diameter of 5`6mm into the cap arrange equipment through the conveying line transport it stably and orderly through the photographing area of the industrial camera, and transfer the captured high-pixel sample image to the image processing software for comparison and analysis with the standardized model Afterwards, it is determined whether the concave surface of the bottle cap, the trademark surface, and the side surface are defective, and the corresponding pneumatic components are controlled to remove the defective products, and finally the qualified products are collected. Our design plan is equipped with 6 sets of 200W pixel black-and-white industrial cameras, one set cap arrange equipment, to conduct a full range of defect detection on the concave surface, trademark surface and side of the bottle cap. The normal detection speed is 500 pcs/min.

 

 

The standards are as follows:

Model

Number of camera

Inspection scope

Inspection content

Detection precision

Accuracy

Capacity

Remark

KVIS-CC064sets

Outside surface

Black spot≥0.2mm99.8%99%500pcs/min 
0.5mm<Flash, injection incomplete≤1mm99%
1set

Concave surface

0.5m<Injection incomplete≤1mm99.8%
Black spot≥0.2mm99.8%
2mm<Transformation99%
1set

Trademark surface

Black spot≥0.2mm99.8%

Note: The system equipped with 2 million pixel-level industrial cameras.

 

Function of the inspection software

1.Enabling and disabling the system detection function.

2.Adjustment of detection index parameters and accuracy.

3.Template sampling and storage, sample detection information storage and recall.

4.Camera screen calibration function.

5.The system displays real-time production information (qualification rate, total output, speed, etc.), browsing, exporting and storing historical production information.

6.Permission management based on the login account (such as general operation users disable parameter adjustment permissions).

7.Operation and adjustment of the mechanical part of the system.(Such as the transmission device is opened, the air valve injection time is adjusted, and the alarm signal is adjusted.

 

Machining Process

1. Preparation of production and technology, such as design and manufacture of process design and special process equipment, preparation of production plans and preparation of production materials

2. Blank manufacturing such as casting, forging and stamping

3. Machining of parts, cutting, heat treatment and surface treatment

4. Assembly of products such as final assembly, partial assembly, debugging inspection and painting

5. Production services such as supply, transportation and storage of raw materials, purchased parts and tools etc.

 

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