Qingdao Liuyi Machinery Co., Ltd. |
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Bean / Jackfruit Chips Vacuum Frying Machine Computer Control Customized
Vacuum frying is a method of frying and dehydrating food at low
temperature (80 ~ 120 ℃), which can effectively reduce the damage
of high temperature to the nutritional components of food. Vacuum
frying has a unique effect of degreasing. Currently it is mainly
used: ① fruits: apple, kiwi, wood grape, persimmon, strawberry,
grape, peach, pear, etc .; ② vegetables: tomatoes, sweet potatoes,
potatoes, green beans, shiitake mushrooms, mushrooms, garlic,
carrots, green peppers, Pumpkin, onion, etc .; ③ dried fruits:
jujube, peanuts, etc .; ④ aquatic products and livestock and
poultry meat.
Low-temperature vacuum frying can prevent edible fats from
deteriorating, and it is not necessary to add other antioxidants,
which can increase the repeated utilization of oil and reduce
costs. The oil content of general fried food is as high as 40% ~
50%, while the oil content of vacuum fried food is 10% ~ 20%, and
the oil saving is 30% ~ 40%, and the oil saving effect is
significant. The food is crunchy but not greasy and has good
storability.
In a vacuum state, the water in the cell gaps between fruits and
vegetables suddenly vaporizes and swells, the gap expands, the
puffing effect is good, the product is crispy and delicious, and
has good rehydration performance.
- High temperature frying in the atmosphere is a method of producing dry foods in which fat
is used as a heat transfer medium. Fat is also transferred to food
to provide nutrition and flavor. High temperature conditions cause
browning of the chicken, changes in texture and flavor. Therefore,
deep frying is often chosen as a method of producing unique
flavors, colors and textures in processed fried foods. However, due
to the high temperature, the color of the chicken is darkened
during deep frying and producing carcinogenic acrylamide and other
adverse reactions. Traditional frying is putting the chicken into
hot oil, which not only increases its trans-fat and cholesterol
content, as well as releases carcinogens from the oil.
- Using vacuum fryer is frying under vacuum condition. It works at low temperatures and
has low oxygen content, so that it can improve the quality of fried
foods. As the pressure is lowered, the boiling point of fat and
water in the food is lowered, and the moisture contained in the
chicken can be quickly dried. At the same time, the oil absorption
of the chicken is very low. The excessive oil content is not
generated, and the low temperature can reduce the generation of
harmful substances.
1. The required vacuum can be reached in a short time, and the
vacuum condition in the pot can be well maintained during the
frying process (-0.098mPa)
2. The heating is quick. The temperature required for frying can be
reached in 8-13 minutes after starting up, which can save
resources.
3. The machine is fully automatic computer control. From the start
to the taking out is fully computer operation, saving labor costs
4. Fried evenly, the oil temperature difference can be controlled
within 1 °C. The fried garlic color is fresh, and the taste is
crispy.
Low Noise
Low noise because we applied a small invention for the vacuum pump
on our machine, it is atmosperic ejector, which make the noise is
below 60db.
Oil Filter Integrated Design
We have vacuum oil filter tank to match with our automatic snacks
vacuum frying equipment. The whole process is also automatic. There
is a vacuum pump on the filter tank, it can pump the oil from
storage tank into the filter tank.
We all know after several batches, there will be bad smell and also
dirty scrap(sugar) in the oil. In order to keep good quality of
final chips, the oil need to be filtered.
Normal procedure is as below:
Add ordinary natural water, the water should be higher than the
steam exhaust pipe, then heat the boiling, the heating temperature
is higher than 100 degrees, about 105 degrees, so that the sugar in
the oil will dissolve, it takes about 40 minutes, then need to wait
for about 3 hours The water and oil are separated and precipitated.
The ratio of water and oil is 30% water, 70% oil in the filter
tank.
Model | VF-LY50 | VF-LY100 | VF-LY200 |
Basket Size | dia600*500 | dia750*530 | dia1200*600 |
L*W*H | 1400*3500*2500 | 1800*4000*2900 | 2500*4500*3100 |
Vacuum Degree | -0.095mpa~-0.098mpa | ||
Steam Pressure | 0.4~0.8mpa (adjustable) | ||
Working temperature | 75-110℃ | 75-110℃ | 75-110℃ |
Pump Power | 3kw | 5.5kw | 7.5kw |
Vacuum Pump Power | 7.5kw | 11kw | 15kw |
Motor Power | 3kw | ||
Capacity | 50kg/batch | 100kg/batch | 200kg/batch |
Total Power | 15kw | 22kw | 30kw |
Feeding | 30~50kg/time | 80~100kg/time | 170~200kg/time |
Raw Material Input | 30kg-50kg | 80kg-100kg | 170kg-200kg |
- Oil storage tank
It is for oil storage before frying. The oil will be heated in it firstly. During frying, the oil will be cycled between oil storage tank and frying pot.
- PLC control system
Brand: Mitsubishi
It is control the whole machine.
This make the machine operate fully automatically. No need to manual during processing.
- Touch screen
Brand: Mitsubishi
The new type is connect directly with the machine body, not separate part.
It is easy to understand and operate.
- Electrical Components
Brand: Schneider
It mainly includes dis-connector, frequency converter and thermal overload relay.
Catalog for Automatic Vacuum Frying Machine.pdf
In recent years, our company's technological innovation has
continued to develop. The number of invention patents has
continuously increased. Companies in good faith, quality,
innovation, professionalism, unity, and enterprising, to achieve
manufacturing, installation, one-stop after-sales service. We can
better serve our customers. Excellent professional technical and
sales talents, as well as advanced technology and engineering
level, will solve the challenges you face in the production.
Our company will sincerely cooperate with friends from all walks of
life to develop together.
1. Fumigation wooden case with water-proof embrace
2. Nude pack after plastic film wrapping
3. Upon your requirements