Home Companies Hangzhou Altrasonic Technology Co., Ltd

Automobile Door Panel Riveting Ultrasonic Riveting Welding Machine With Robotic Arm

Hangzhou Altrasonic Technology Co., Ltd

Contact Us

[China] country

Trade Verify

Address: North 5th floor, West technology park, West Wenyi Road, Zhongxin Road, Yuhang city, Zhejiang Province, China

Contact name:Hogo Lv

Inquir Now

Hangzhou Altrasonic Technology Co., Ltd

Verified Suppliers
  • Trust
    Seal
  • Verified
    Supplier
  • Credit
    Check
  • Capability
    Assessment

Automobile Door Panel Riveting Ultrasonic Riveting Welding Machine With Robotic Arm

Country/Region china
City & Province zhejiang
Categories Plastic Welders
InquireNow

Product Details

Automobile Door Panel Riveting Ultrasonic Riveting Welding Machine With Robotic Arm

 

Specifications:

ModelHS-40HS-35HS-30HS-28HS-20
Frequency40khz35khz30khz28khz20khz
Power500W500~800w500~800w500~800w500~1000w
Horn≤10mm≤10mm≤10mm≤12mm≤13mm
Housing Diameter44mm44mm44mm44mm64mm
Weight of welder1.0kg1.0kg1.0kg1.0kg1.5kg

 

 

Competitive Advantages 

  • Application in riveting, forming and welding
  • Light weight, easy to take, easy to operate (handheld)
  • Equipped with welding timer
  • Easty to set time welding
  • Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)
  • FET power output
  • Automatic resonance
  • Maintain the amplitude function automatically
  • Starting: achieving maximum power with 105msec

 

Condition of Ultrasonic Welding of Door Panel

 

Ultrasonic automotive plastics as the condition of ultrasonic welding, the most important is the time to apply welding energy (vibration, welding time) length and pressure, of course, other conditions are also very important. Welding temperature ultrasonic welding material viscosity flow temperature. Otherwise the material will not melt.

 

With the amplitude, the higher the amplitude, the higher the temperature rise. The pressure is applied to the molded article using a cylindrical gaze. General compressed air pressure is 0.1-0.3MPa (pressure gauge), sometimes higher. But if the use of high pressure, it will hinder the cylindrical vibration.

The welding time varies depending on the material and the shape of the product. The welding time of some molded articles is only 0.2 seconds. Over time will cause excessive welding and produce a lot of flash and bubble, resulting in poor airtight, must pay attention. Cooling (holding) time For crystalline plastic, if the temperature below the melting point, the connection will be solidified, usually the pressure time is maintained between 0.1-0.2 seconds. AMMA plastic).

 

Classification of Ultrasonic Welding


Ultrasonic welding: ultrasonic vibration with ultrasonic welding mould, the ultrasonic welding energy conduction to the plastic surface, resulting in local temperature, so that the plastic surface melting. Under the pressure of the ultrasonic hand, so to weld plastic, beautiful, strong effect.

Ultrasonic implants: the nut screws or other metal into plastic work piece. Ultrasonic energy through the ultrasound machine will be transmitted to the metal. The high-speed vibration and heat, the pressure in the ultrasound machine to make metal objects embedded directly into the plastic inside.

Ultrasonic riveting: the nature of metal and plastic or two different plastic bonding together, can make use of ultrasonic riveting machine, so that the weldment hard brittle, beautiful, strong.

 

 

Applications In Automobile:

 

Ultrasonic Spot Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on.

 

Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.

 

Components of Ultrasonic Welding

 

Components of Ultrasonic Welding (Horn, Booster and Transducer)

They can amplify the amplitude at a particular ratio step by step. For example, the transducer amplitude is 6mm, the booster can amplify it triply to 18mm, and then the horn can make it to 36mm. However, the work life of horn would be shortened with the amplification of amplitude. The required amplitude differs with the welding material.

There are three common horn material:

1.Titanium

high price, excellent performance good toughness and low loss, difficult to be processed;

Its amplitude can reach to 60mm.

2. Aluminum

low price, fast loss, easy to be processed;

Its highest amplitude less than 300mm.

3. Steel

too hard to be made as horn;

its highest amplitude less than 25mm;

It is suitable for cutting but the blowpipe need to be added in for its cooling.

 

Automobile Door Panel Riveting Ultrasonic Riveting Welding Machine With Robotic Arm

 

 

 

 

 

Tag: ultrasonic spot welder,portable spot welder

 

Hot Products

Piezoelectric Ultrasonic Transducer 28KHz with 2 Pieces Ceramic for Welding Machinery Specifications...
28KHz Ultrasonic Energy Converter Columnar Type with Stable Parameters Long Life and High Reliabilit...
35KHz Ultrasonic Transducer Heatproof 800W with 4 Pieces Import Piezoelectric Sandwiched Ceramic ...
35KHz Ultrasonic Osillator with 4 Pieces Import Piezoelectric Sandwiched Ceramic Specifications: ...
20khz High Power Ultrasonic Welding Transducer with Booster for Welding Machinery The columnar type ...
High Efficiency and Powerful Piezoelectric Converter for Ultrasonic Welder Devices Sticking ...