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Ultrasonic Atomization Coating For Automotive Manufacturing Coatings
Description:
Ultrasonic Atomization Coating for Automotive Manufacturing
Coatings is very suitable for the manufacturing of coatings in the
automotive industry, and is suitable for applications such as
protective hard coatings and functional coating films in automotive
manufacturing.
One of the main advantages of Ultrasonic Atomization Coating for
Automotive Manufacturing Coatings is the fragmentation of
agglomerated particles when the suspension moves downward along the
nozzle body. During the whole spray process, the liquid will be
subject to continuous ultrasonic vibration, so that the suspension
can be deposited more effectively and evenly. And because it is a
closed spraying process, there is no need to worry about outdoor
drying of the flux/adhesive mixture during the process.
Parameters:
| Product Type | Ultrasonic Precision Spray Coating Machine Laboratory desktop Type FS310 | Intelligent Ultrasonic Precision Coating Machine desktop Type FS620 | Benchtop Ultrasonic Spray Coating Machine FS650 |
| Spray Nozzle Operating Frequency | 20-200KHz | 20-200KHz (Normally use 60100110120K) | 20-200KHz (Normally use 60100K) |
| Nozzle Power | 1-15W | 1-15W | 1-15W |
| Continuous Spraying Volume Max | 0.01-50ml/min | 0.01-50ml/min | Determine based on the type and quantity of nozzles configured (Max 5 Nozzles) |
| Effective Spraying Width | 2-100mm | 2-100mm | Determine based on the type and quantity of nozzles configured |
| Spray Uniformity | ≥95% | ≥95% | ≥95% |
| Solution Conversion Rate | ≥95% | ≥95% | ≥95% |
| Dry Film Thickness | 20nm-100μm | 20nm-100μm | 20nm-100μm |
| Solution Viscosity | ≤30cps | ≤30cps | ≤30cps |
| Temperature Range | 1-60℃ | 1-60℃ | 1-60℃ |
| Atomized Particles (Median Value) | 10-45μm (distilled water), determined by the frequency of the nozzle | 10-45μm (distilled water), determined by the frequency of the nozzle | 10-45μm (distilled water), determined by the frequency of the nozzle |
| Diversion Pressure Max | ≤0.10MPA | ≤0.15MPA | ≤0.15MPA |
| Input Voltage | 220V±10%/50-60Hz | 220V±10%/50-60Hz | 220V±10%/50-60Hz |
| Exercise Mode | X+Y two axis fully automatic, Z-axis manual adjustment | XYZ three-axis, independently programmable | A spraying control system independently developed by FUNSONIC based on the Windows system, with PLC control, 15.6-inch full-color touch screen, XYZ three-axis imported servo motor, R-axis start rotation, and fully enclosed precision screw module |
| Control Mode | Micro computer card, 7-inch touch screen+buttons | FUNSONIC spraying control system, PLC control, 13.3-inch full-color touch screen | PLC control, operation control system developed based on Windows system, supporting remote operation, upgrading, etc |
| Control Content | Ultrasonic spraying, liquid supply, heating, ultrasonic dispersion and other systems | Ultrasonic spraying, liquid supply, heating, ultrasonic dispersion and other systems | The touch screen integrates ultrasonic nozzle, liquid supply, heating, adsorption, ultrasonic dispersion and other controls, and also has system monitoring, alarm and other functions |
| Liquid Supply Method | Precision injection pump | Precision injection pump | Precision injection pump |
| Ultrasonic Dispersion System (Optional) | 50ml, 40K, biological grade sampler | 20ml or 50ml, 40K, biological grade sampler | 20ml or 50ml, 40K, biological grade sampler |
Advantages :
1. High quality coating
Uniformity: Ultrasonic spraying can provide a uniform coating,
avoiding common color differences and unevenness in traditional
spraying methods.
Careful control: capable of achieving micrometer level coating
thickness control, meeting the strict requirements of high-end
automotive interiors for coating quality.
2. Material adaptability
Multiple materials: Suitable for various interior materials,
including plastic, leather, and fabric, and can be combined with
automotive interior design.
Environmentally friendly coatings: Water based coatings and low
volatile organic compound (VOC) coatings can be used, which meet
environmental requirements.
3. Improve durability
Wear resistance: Ultrasonic coating can enhance the wear resistance
of interior surfaces and extend their service life.
Anti pollution: Specific coatings can provide excellent anti
pollution performance, keeping the interior clean and beautiful.
4. Reduce noise
Acoustic performance: Some coatings can effectively reduce the
resonance of interior materials, improve the noise level inside the
car, and enhance ride comfort.
5. Design flexibility
Diversified effects: Ultrasonic spraying can achieve various
surface effects, such as matte, glossy, textured, etc., increasing
the diversity of interior design.
Complex shapes: capable of evenly spraying on interior components
with complex shapes, enhancing overall aesthetics.
6. Production efficiency
Efficient spraying: Ultrasonic spraying has a high degree of
automation, which can improve production efficiency and shorten
production cycles.
Reduce material waste: Due to precise spraying, material waste is
significantly reduced, which helps to lower production costs.
Ultrasonic Atomization Coating For Automotive Manufacturing Coatings
