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20Khz Ultrasonic Splicer Metal Cable Joining Machine With HIgh Power 4000W

Hangzhou Qianrong Automation Equipment Co.,Ltd

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Address: No. 196 Shitashang Qiufeng Village, Fuchun Subdistrict, Fuyang District, Hangzhou City, Zhejiang Province, China. 311400

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20Khz Ultrasonic Splicer Metal Cable Joining Machine With HIgh Power 4000W

Country/Region china
City & Province hangzhou zhejiang
Categories Rubber Processing Machinery
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Product Details

20Khz Ultrasonic Splicer Metal Cable Joining Machine with HIgh Power 4000W
 
 
Description:
 
20Khz 4000w ultrasonic seamless wire harness welding, replace the traditional welding/bonding process, low cost, clean and pollution-free and will not damage the workpiece. The welding process is stable, the welding speed is fast, the welding strength is high, and the sealing performance is good. Low requirements for welding metal surface, can be welded by oxidation or electroplating.
The ultrasonic wire harness welding machine is mainly composed of an ultrasonic generator, a transducer, a welding head and a pneumatic part. It is suitable for the connection of transistors, integrated circuits and electrolytic capacitor components. The system is easy to install, install and operate. The system can adjust the sequence to complete the wire harness welding of 0.5 to 30mm2 cross-sectional area. 

 


Parameters: 

 

Item NoQR-X2020AQR-X2030AQR-X2040A
Power2000W3000W4000W
Welding Area0.5-16mm20.5-20mm21-30mm2
Air Pressure0.05-0.9MPa0.05-0.9MPa0.05-0.9MPa
Frequency20KHZ20KHZ20KHZ
Voltage220V220V220V
Weight of horn18KG22KG28KG
Dimension of Horn530*210*230mm550*220*240mm550*250*240mm
Generator Size540*380*150mm540*380*150mm540*380*150mm

 

 
Advantage:

 

1. Energy saving and environmental protection

2. No ventilation device for dissipating smoke

3. Low cost, high efficiency

4. Easy to achieve automated production

5. High welding strength and firm bonding

6. Beautiful solder joints, can achieve seamless welding, moisture-proof and waterproof, good air tightness Note: Thermosetting plastics can not be ultrasonically welded.

7. Ultrasonic welding is radiation-free and will not cause direct radiation damage to the human body. If it is harmful, it is a certain noise when ultrasonic welding plastic. The noise is different according to the frequency. The noise of 20KHZ equipment is relatively high. Smaller, the application of ultrasonic plastic welding technology in the plastics industry has become increasingly common. The application of this technology can replace the flux, adhesive, pinning or other mechanical fixing methods required in the past, thereby increasing production efficiency and reducing costs. The principle of ultrasonic welding machine is to generate 20KHz (or 15KHz) high-voltage and high-frequency signals from the generator. Through the energy conversion system, the signal is converted into high-frequency mechanical vibration, which is applied to the workpiece of plastic products and passes through the surface of the workpiece and the intrinsic molecules. Friction causes the temperature of the interface to rise, and when the temperature reaches the melting point of the workpiece itself, the workpiece interface is rapidly melted, and then filled in the gap between the interfaces; when the vibration stops, the workpiece is simultaneously cooled and shaped under a certain pressure, A perfect weld is achieved.

8. Fast welding speed, high welding strength and good sealing; replace traditional welding/bonding process, low cost, clean and pollution-free and will not damage the workpiece; stable welding process, all welding parameters can be tracked and monitored by software system Once the fault is discovered, it is easy to eliminate and maintain.

9. The welding material does not melt and is not fragile.

10. Good electrical conductivity after soldering, very low or nearly zero resistivity.

11. Low requirements on the surface of the welded metal, oxidation or plating can be welded.

12. The welding time is short and does not require any flux, gas or solder.

 

 

20Khz Ultrasonic Splicer Metal Cable Joining Machine with HIgh Power 4000W 
 

 

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