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Inlay And Crimping Process Ultrasonic Plastic Welding Machine

Hangzhou Qianrong Automation Equipment Co.,Ltd

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Address: No. 196 Shitashang Qiufeng Village, Fuchun Subdistrict, Fuyang District, Hangzhou City, Zhejiang Province, China. 311400

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Inlay And Crimping Process Ultrasonic Plastic Welding Machine

Country/Region china
City & Province hangzhou zhejiang
Categories Plastic Welders
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Product Details

Inlay and Crimping Process Between Metal Parts and Plastic Parts by 35Khz Ultrasonic Welder
 
 
Description:
 
Hand-held ultrasonic welding machine, also known as ultrasonic spot welding machine, can be used for welding thermoplastic materials. It can be replaced according to different welding processes for welding, spot welding, embedding, cutting and so on.
The horn transfers the received vibrational energy to the joint of the workpiece to be welded, in which the vibrational energy is converted into thermal energy by friction to melt the plastic.
The short pressure maintained on the workpiece after the vibration stops causes the two weldments to solidify in a molecularly linked manner. Generally, the welding time is less than 1 second, and the obtained welding strength is comparable to that of the body.
Ultrasound can be used not only to weld hard thermoplastics, but also to fabrics and films. The main components of a set of ultrasonic welding systems include ultrasonic generators, transducer/amplifier/welding head triples, molds and frames.
 
 
Specifications:
 

Item NoQR-W35PD
Power800W
GeneratorDigital generator
Frequency35KHZ
Voltage220V or 110V
welding headAluminum or Titanium
Gross weight13Kg

 
 
Parameters:
 

 Gun TypePen Typle
Frequency35k30k28k20k35k30k28k
Power8001000w1200w1500w800w1000w1200w
Diameter of horn Tip10mm10mm12mm13mm10mm10mm12mm
Diameter of cover51mm64mm40mm45mm60mm
Dimension of Gun100mm×45mm×32mm——————
Weight of Gun0.5kg0.5kg1.2kg1.2kg0.4kg0.5kg1.0kg
Digital Generator
Analog Generator
 
 
Traditional welding common problems:

1. High temperature welding is easy to cause damage to the welding surface, and in severe cases, the product will be deformed.
2. The welding equipment becomes large in size, it is not easy to handle by hand, and it is impossible to complete complicated processes.
3. The welding mode is too single, the welding material is restricted, and the welding head cannot be replaced at will.
4. Welding with adhesive and flux, welding pollution is serious, welding strength is not high
5. Use adhesive, pin or other mechanical fixing during welding, low efficiency and high cost

 
 
Advantages:
 
1. High stability: The digital electric box automatically tracks the resonant frequency, adjusts the output frequency and matches the handheld device. Once the fault is found and the operation alarm is stopped, most of the ultrasonic welding can be completed in 0.1-0.5 seconds.
2. Energy saving and environmental protection: no damage to the welding surface, no deformation, no scratches and glue residue, no need for a large number of fixtures, fluxes, adhesives, reducing labor costs
3. Reliable quality: ultrasonic welding solidification molding, recombination between molecules, forming a strong molecular chain, the weld strength can be close to the strength of raw materials, air tightness, airtight, airtight
4. Simple operation: Ultrasonic welding is very easy to automate. As long as the welding parameters are set, welding can be carried out without preheating or cleaning.
5. Wide application range: Handheld ultrasonic spot welding gun can be used for welding of film, cloth and thermoplastic products, riveting, spot welding and inlaying and blanking process between metal parts and plastic parts.
 
 
Inlay and Crimping Process Between Metal Parts and Plastic Parts by 35Khz Ultrasonic Welder
 

 



































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