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Address: No. 196 Shitashang Qiufeng Village, Fuchun Subdistrict, Fuyang District, Hangzhou City, Zhejiang Province, China. 311400
Contact name:Tina
Hangzhou Qianrong Automation Equipment Co.,Ltd |
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Ultrasonic 20Khz Wire Splicer Galvanic Welding for Motorcycle Wiring Harness
Description:
Ultrasonic automotive wire harness welding uses ultrasonic metal
welding technology to weld metal wire harnesses, and converts
high-frequency electrical energy into a mechanical vibration energy
through a transducer to act on the metal wire harness. When the
temperature of vibration friction heat reaches the melting point of
the wire metal, the wire harness It will melt, and the wire harness
will apply a certain pressure while the wire bundle is being fused.
Finally, the wire harness welding device moves away and stops the
mechanical vibration, which will form a wire harness welding
effect. During the wire harness welding process, no current is
passed through the weldment, and no welding arc is generated.
Because ultrasonic welding does not have problems such as heat
conduction and electrical resistivity, it is undoubtedly a kind of
welding for non-ferrous metal wire harnesses. In an ideal metal
wire harness welding system, the wire harness welding effect is
generally square.
Principle:
The principle of ultrasonic metal welding is to transmit high-frequency vibration waves to two metal surfaces to be welded. Under pressure, the two metal surfaces rub against each other to form a fusion between molecular layers, which has the advantages of being fast and energy-saving. High fusion strength, good electrical conductivity, no sparks.
Parameters:
| Item No | QR-X2020A | QR-X2030A | QR-X2040A |
| Power | 2000W | 3000W | 4000W |
| Welding Area | 0.5-16mm2 | 0.5-20mm2 | 1-30mm2 |
| Air Pressure | 0.05-0.9MPa | 0.05-0.9MPa | 0.05-0.9MPa |
| Frequency | 20KHZ | 20KHZ | 20KHZ |
| Voltage | 220V | 220V | 220V |
| Weight of horn | 18KG | 22KG | 28KG |
| Dimension of Horn | 530*210*230mm | 550*220*240mm | 550*250*240mm |
| Generator Size | 540*380*150mm | 540*380*150mm | 540*380*150mm |
Judging whether the wire harness welder is good or bad:
1. How is the harness aspect ratio calculated?
2. What standards do you meet?
3. Does the single and second pole node fixing meet the machine strength requirements?
4. How to control the amount of compression?
5. Is the metal welder changed from plastic welding circuit used for metal welding?
6. The metal welding machine modified by plastic welding circuit can still cope with the proofing process, but it is really mass production, can it make the production stable?
Ultrasonic 20Khz Wire Splicer Galvanic Welding for Motorcycle
Wiring Harness
