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DCMT11T304-FA,P10-30 K10-30 HRC40-60 Tungsten Carbide Inserts External Turning Tool

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DCMT11T304-FA,P10-30 K10-30 HRC40-60 Tungsten Carbide Inserts External Turning Tool

Country/Region china
City & Province zhuzhou hunan
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Product Details

P10-30 K10-30 HRC40-60 Tungsten Carbide Inserts External Turning Tool

 

Tungsten Carbide Inserts advantages:


  A. The tool life is high because the blade avoids the defects caused by high temperature of welding and grinding. The geometric parameters of the tool are entirely guaranteed by the blade and the tool bar groove. The cutting performance is stable and the tool life is improved.
  B. High production efficiency, because the machine tool operators no longer grind the knives, can greatly reduce the downtime, tool change and other auxiliary time.
  C. It is conducive to the promotion of new technology, new technology indexable knives and the promotion of the use of coatings, ceramics and other new tool materials.


Clamping characteristics and requirements of indexable turning tool blades:


  A. The change of tool tip position should be within the allowable range of workpiece accuracy when the positioning accuracy is high and the blade is changed or a new blade is replaced.
  B. The reliable clamping of blades should ensure that the contact surfaces of blades, tool pads and tool rods are closely fitted and can withstand impact and vibration, but the clamping force should not be too large and the stress distribution should be uniform so as to avoid crushing the blades.
  C. Smooth chip removal blade in front of the best barrier-free, to ensure the smooth chip discharge, and easy to observe.
  D. Easy to use, easy to change blades and update blades. For small size cutters, the structure should be compact. When meeting the above requirements, the structure is simple and the manufacture and use are convenient as far as possible.


(4) Forming turning tool is a special tool for processing the forming surface of revolving body. Its edge shape is designed according to the workpiece profile and can be used to process the forming surface of internal and external revolving body on various lathes. When parts are machined with formed turning tools, the surface of parts can be formed at one time. It is easy to operate and has high productivity. After processing, it can reach tolerance grade IT8~IT10, roughness is 10~5 micron, and it can ensure high interchangeability. However, the manufacture of forming turning tools is complex, the cost is high, and the working length of the blade is wide, so it is easy to cause vibration. Forming turning tools are mainly used to process large batches of medium and small size parts with formed surface.


Classification by use


(1) Turning tools can be divided according to their use.


  (a) 90 degree turning tool (partial knife);
  (b) 45 degree turning tool (elbow turning tool);
  (c) Cutting knife;
  (d) Boring cutters;
  (e) Formed turning tools;
  (f) Thread turning tools;
  (g) Carbide non-grinding turning tools


(2) Basic uses of various turning tools


  (a) 90 degree turning tool: used for turning the workpiece's outer circle, step and end face.
  (b) 45 degree turning tool: used for turning the workpiece's outer circle, end face and chamfer.
  (c) Cutting knife: used to cut the grooves cut out on the workpiece or workpiece.
  (d) Boring cutter: used for turning the inner hole of the workpiece.
  (e) Forming turning tools: used for turning fillets, grooves or workpieces with special shapes at the step.
  (f) Thread turning tool: used for turning threads.

 

Tungsten Carbide Inserts Parameters

 

No.GradeGrade descriptionGrade(Competitors)
1YBC152CVD coated P10–P20 carbide grade for finishing to medium operation of steel and casting steel. Outstanding performance under higher cutting speed and temperature with excellent wear resistance.GC4315(), E6020(MITSUBISHI), T9125(TUNGALOY)
2YB6315CVD coating grade combining nano dioxygen gradient transition techniques and crystal nucleus pre-insertion techniques.GC4315(), T9115(TUNGALOY)
3YBC252CVD coated P20–P35 carbide grade for medium operation to roughing of steel and casting steel. Optimal performance of wear resistance and toughness for a wide application field.GC4325(),E6020(MITSUBISHI),T9125(TUNGALOY)
4YBD102CVD coated K05–K20 carbide substrate. Optimized for medium operation of cast iron, special nodular cast iron and hard steel at high cutting speed.UC5115(MITSUBISHI)
5YBD152CVD coated K10–K25 carbide substrate. Optimized for medium to roughing operation of cast iron. Good wear resistance and toughness at higher cutting speed.UC5115(MITSUBISHI)
6YBD152CThick Al2O3 CVD coated K05–K25 carbide substrate. Optimized for medium to roughing operation of cast iron.Higher wear resistance and toughness at higher cutting speed in combination with TC chip breaker.UC5115(MITSUBISHI)
7YB7315CVD coated K10–K25 carbide substrate. Optimized for medium to roughing operation of cast iron. Improved wear resistance and toughness at high cutting speed.UC5115(MITSUBISHI), WAK20()
8YBM153CVD coated M10–M25 carbide grade for fnishing to medium application in stainless steel. High wear resistance and capability against plasctic deformation at higher cutting speed. 
9YBM253CVD coated M15–M35 carbide grade for medium to roughing operation in stainless steel with wide application field. High wear resistance and capability against plasctic deformation at higher cutting speed. 
10YBG202PVD coated M10–M25/P10–P30 carbide substrate for finishing to medium application of stainless steel and steel (milling). Good wear resistance in a wide application field. 
11YBG205PVD multilayer coated M20–M40/S15–S25/P10–P30 carbide substrate for finishing to medium application of stainless steel, super alloy and steel (milling). Good wear resistance and thermal stability in a wide application field.VP15TF(MITSUBISHI)
12YB9320PVD multilayer coated M10–M25/P10–P30 carbide substrate for finishing to medium application of stainless steel, super alloy and steel (grooving/milling).Optimized coating stability for higher wear resistance and thermal stability in a wide application field. 
13YNT251Uncoated P10–P25 cermet grade for fine finishing to medium operation of steel and stainless steel. Good wear resistance and toughness. Suitable also in light interrupted cut. 
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   YG3X   14.6-15.2  1320  92   is suitable for high speed finishing of small cutting sections of cast iron, non-ferrous metal and alloy quenched steel alloy steel.


  YG6A   14.6-15.0  1370   91.5   is suitable for semi-finishing of hard cast iron, non-ferrous metals and their alloys, as well as semi-finishing and finishing of high manganese steel, quenched steel and alloy steel.
The production and application of

 

  YG6X   14.6-15.0  1420  91   show that the alloy has good effect in processing cold-hard alloy cast iron and heat-resistant alloy steel, and is also suitable for surface treatment of ordinary cast iron.


  YG6   14.5-14.9 1380  89   is suitable for medium cutting speed semi-finishing of cast iron, non-ferrous metal and alloy non-metallic materials.


  YG6X-1  14.6-15.0   1500  90   is suitable for continuous cutting, semi-precision turning, small section precision turning, rough turning thread, continuous section semi-precision milling, hole roughing and precision milling of cast iron, non-ferrous metal and its alloy non-metallic materials.


  YG8N  14.5-14.8   2000  90   is suitable for high speed cutting of cast iron, white cast iron, nodular cast iron, chromium, nickel stainless steel and other alloy materials.


  YG8   14.5-14.9  1600  89.5   is suitable for rough turning, roughing, grinding, drilling and reaming of general and deep holes in the processing of cast iron, non-ferrous metals, their alloys and non-metallic materials.


  YS2T   14.4-14.6   2200  91.5   belongs to superfine grain alloy. It is suitable for milling low-speed rough turning, heat-resistant alloy and titanium alloy. It is used as cutting tool, tap and saw blade milling cutter.


  YT15   11.0-11.7   1150  91   is suitable for rough turning, semi-finishing turning and finishing turning in continuous cutting, small cross-section finishing turning in intermittent cutting, semi-finishing turning and finishing turning on continuous surface, rough and precise expanding of holes in processing of carbon steel and alloy steel.


  YT5    12.5-13.2   1430 89.5   is suitable for rough turning, rough shaving, semi-fine shaving, rough grinding and drilling of discontinuous surfaces of carbon and alloy steels (including steel forgings, stamping parts and casting surfaces).


  YS25   12.8-13.2   2000  91   is suitable for rough turning, milling and planing of carbon steel, cast steel, high manganese steel, high strength steel and alloy steel.


  YT14   11.2-12.0  1270  90.5   is suitable for rough turning, rough turning and continuous cutting in the processing of carbon steel and alloy steel, semi-finish turning and precision turning in intermittent cutting, continuous rough turning, drilling and rough expansion of casting holes.

 

 

TYPEΦI.CS1SΦdLamaxRGroove type
QC16L110-R019.5251.13.184.42R0.1R01
QC16L125-R029.5251.253.184.42R0.2R02
QC16L145-R029.5251.453.184.42R0.2R02
QC16L150-R029.5251.53.184.42R0.2R02
QC16L175-R029.5251.753.184.42R0.2R02
QC16L185-R029.5251.853.184.42.5R0.2R02
QC16L200-R029.52523.184.42.5R0.2R02
QC16L250-R029.5252.53.184.42.5R0.2R02
QC16L300-R029.52533.184.43R0.2R02
QC22L125-R0212.71.254.765.52R0.2R02
QC22L145-R0212.71.454.765.52R0.2R02
QC22L150-R0212.71.54.765.53.5R0.2R02
QC22L175-R0212.71.754.765.53.5R0.2R02
QC22L185-R0212.71.854.765.53.5R0.2R02
QC22L200-R0212.724.765.53.5R0.2R02
QC22L230-R0212.72.34.765.53.5R0.2R02
QC22L250-R0312.72.54.765.54R0.3R03
QC22L265-R0312.72.654.765.54R0.3R03
QC22L280-R0312.72.84.765.54R0.3R03
QC22L300-R0312.734.765.54R0.3R03
QC22L320-R0312.73.24.765.54R0.3R03
QC22L330-R0312.73.34.765.54R0.3R03
QC22L350-R0312.73.54.765.55R0.3R03
QC22L400-R0412.744.765.55R0.4R04
QC22L430-R0412.74.34.765.55R0.4R04
QC22L450-R0412.74.54.765.55R0.4R04
QC22L480-R0412.74.85.065.55R0.4R04

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