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Full Automatic Hot Filling Line , Lemonade Juice Sealing Machine

Sunrise Intelligent Equipment Co., Ltd
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Address: No. 101, Beijing East Road, Economic and Technological Development Zone, Siyang County, Jiangsu Province, China

Contact name:Ada Jiao

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Sunrise Intelligent Equipment Co., Ltd

Full Automatic Hot Filling Line , Lemonade Juice Sealing Machine

Country/Region china
City & Province beijing jiangsu
Categories Plastic Extruders
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Product Details

Full automatic lemonade juice hot filling line price

 

Full automatic lemonade juice hot filling line Features:

 

Sunrise Full automatic lemonade juice hot filling machine is a unique design combining the three machines of bottle washing, filling and capping in one to decrease main power, to save space and to diminish the air pollution among the three machines.

It is automatic in total process and suitable for PET bottled juice and tea drink which can resistant high temperature. It also can be used for mineral water, pure water and many other no gas containing drinks. It makes by high quality SUS304. No bottle no filling, and no bottle no capping, automatic and easy operation.

 

Our Full automatic lemonade juice hot filling line can be suitable for 0.25 to 2L different PET bottles and capacity for 4000-36000BPH.

 

Full automatic lemonade juice hot filling line equipment:

 

1, Water treatment system

Water purification, before filling in the bottle

Processing included: quartz sand filter, active carbon filter, sodium ion exchanger, precision filter, RO (Reverse Osmosis), UV sterilizer, finished water tank

 

2, Juice blending system

Concentrated fruit juice → Syrup melting pot→ Beverage pump → Syrup filter → Blending tank → Beverage pump→Double head filter →Juice Homogenizer → Beverage pump → Vacuum degasser→ Screw pump → Beverage tank→ Beverage pump → Super high temperature sterilizer(UHT) → Heat insulation tank → CIP system

 

3, Automatic bottle blowing machine

To make PET plastic bottles

Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the pure water bottle, mineral water bottle, carbonated drink bottle, juice hot fill bottle and oil bottle etc.

 

4. Bottle unscrambler

KY series bottle unscrambler is the latest generation of fully automatic intelligent bottle unscrambler. The machine adopts intelligent fully enclosed visual design, photoelectric detection, and dual anti-jamming functions, suitable for various bottle types. The shape of the whole machine is made of high-quality stainless steel, which is sturdy and durable, runs smoothly, reduces the number of labor, reduces production costs, and increases the bottle output speed without increasing the load. The automatic bottle unscrambler is a supporting equipment for soft drink filling, which is used to transport the disorderly PET bottles to the production line neatly to improve production efficiency.

 

5.Air conveyor

The wind generated by the fan pushes the bottle directly into the filling machine to start washing. Note: Also, the air fan is equipped with a filter screen to filter air impurities first.

 

6, 3 in 1 washing filling and capping machine

a, washing part

Rotative rinsing turret one treatment, fixed nozzles, with grippers.

The grippers take the bottles from the inlet star-wheel while they are still driven by the star-wheel, thus guaranteeing a safe grip.

After the gripping, the bottle is turned upside down and can be above a spraying nozzle which directs a stream of rinse water into the bottle.

After the draining period the bottle is turned over to an upright position again.

 

b, filling part

The star-wheels drive the bottles always "by the neck" through the rinsing, filling and capping steps.

If the temperature is low than the setting value, the filling valves will stop and return the last beverage in filling valve to recycle tank and return to UHT again to sterilize with pump.

 

c, capping part

Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping.

All 304 stainless steel construction Automatic stop when lack of bottle, no bottle no capping.

 

7, Pasteurization

This machine is usually used after fruit juice beverage finished hot filling and sealing, when enter the spray tunnel, the water with the function of high-pressure pump, uniformly spray on the bottle body. The bottles move slowly in the chain, when they are out the tunnel, they can reach the normal temperature, then achieve the purpose of cooling. This machine can also be used for secondary sterilization for fruit juice.

 

8, Automatic labeling machine

To sleeve and shrink labels on the bottle

The auto shrink sleeve labeling machine consist of auto labeling machine, heat shrink tunnel and steam generator. This machine adopts international advanced technology, cover the circle label on the PET bottle. And then hot shrinking to fix on the position which bottle body designated.

 

9, Automatic packaging machine

PE film shrink wrapping machine

It adopts the photoelectric sensor to detect online, gather signals which are controlled by PLC, and adopts piston as executable element, to realize product conveying, combination, film wrapping, cutting, heat& shrink, cool and finally get the finished product.

 

10.Auto Carton Packaging Machine

1Low operating cost.

2High efficiency and stability, simple operation.

3PLC control, quality assurance.

4Robatech, Switzerland glue system

 

11.Automatic Palletizer Machine

Low level palletizing, advanced payer-type palletizing design, advanced configuration, running stably and low power consumption.

PLC control system and convert for speed control insure that cases transfer, array, palletizing, pallet unloading, solid pallet pushing out are automatically.

Machine with high security and powerful diagnosis function alarm and guard to insure personal safety.

Easily to adjust for palletizing format by touch screen.no need o change parts for a malfunction to finish palletizing.

Apply to carton and film packing products palletizing.

 

Technical Parameters
Modelwashing heads

filling

heads

capping

heads

capacity

(500ml)(B/H)

power

(kw)

dimensions(mm)Weight(kg)
KQSHF-061612633000-40003.52300*1600*23002800
KQSHF-06A181865000-60004.622500*2000*23004000
KQSHF-0824248100005.52800*2300*25006000
KQSHF-10323210140006.623200*2880*25008000
KQSHF-12404012180008.123840*3100*25009000

 

 

 

1, Water treatment system

Water purification, before filling in the bottle

Processing included: quartz sand filter, active carbon filter, sodium ion exchanger, precision filter, RO (Reverse Osmosis), UV sterilizer, finished water tank

 

2, Juice blending system

Concentrated fruit juice → Syrup melting pot→ Beverage pump → Syrup filter → Blending tank → Beverage pump→Double head filter →Juice Homogenizer → Beverage pump → Vacuum degasser→ Screw pump → Beverage tank→ Beverage pump → Super high temperature sterilizer(UHT) → Heat insulation tank → CIP system

3, Automatic bottle blowing machine

To make PET plastic bottles

Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the pure water bottle, mineral water bottle, carbonated drink bottle, juice hot fill bottle and oil bottle etc.

4. Bottle unscrambler

KY series  bottle unscrambler machine is the latest generation of automatic intelligent bottle unscrambler machine. The machine adopts intelligent fully enclosed visual design, photoelectric detection, and dual anti-jamming bottle functions, suitable for a variety of bottle types. The size of the whole machine is made of high-quality stainless steel, which is sturdy and durable. The automatic adjustment bottle machine is a supporting equipment for soft drink filling. It is used to transport the messy PET bottles to the production line neatly to improve production efficiency.

5.Air conveyor

The wind generated by the fan pushes the bottle directly into the filling machine to start washing. Note: Also, the air fan is equipped with a filter screen to filter air impurities first.             

 

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