Active Member
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[China]
Address: Room 711, 7F, Unit 2, 1st Building, 666 Fengxi Avenue North Section, Wenjiang District, Chengdu
Contact name:Robin Liao
Starlight Industry Co.,Ltd. |
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Starlight natural gas (associated gas) generators can be used on all electrical and mechanical rigs and workovers, ranging from 400hp to 3000hp. Besides drilling rigs and workovers, our gas generators are also widely used in oil and gas production, powering sucker rod pumps, ESPs, fracturing pumps, living quarters of oil & gas fields.
Besides reliability and economy, our generators for oil & gas have following merits.
Quick Response
The fast dynamic response of our generators can easily deal with the instantaneous variation of impact load from rigs. The fast dynamic response can adapt to the impact load under different conditions, and meet the demand of the impact load in the oilfield.
High-level Security
The intelligent control system achieves real-time monitoring and recording of the generators and their parameters. Alarms and auto-protection will start if any anomaly is observed.
Main Configuration
Gas Engine
Deutz V8 natural gas engine are used in for the generator. The gas
engine is deeply developed in fuel control systems to improve its
electric efficiency, reliability and fuel adaptivity for certain
working conditions.The development also give consideration for
dynamic responsiveness, fuel economy, reliability and safety.
Proven gas engine is controlled by imported gas close-loop
lean-burn control system which includes high energy ignition
system, gas-exclusive speed regulator, fuel flow rate control
valve, variable Venturi mixture. The system is also optimized by
our company to achieve high reliability and efficiency.
Alternator
High performance, reliable and efficient brushless AC synchronized
mecc alte ECO38 alternator is selected to ensure optimized
performance of the generator set.
Technical Parameters
| S.N. | Item | Specification |
| 1 | Genset | 320kW Natural Gas Generator |
| 1.1 | Model | 320kW |
| 1.2 | Rated Power | 320kW |
| 1.3 | Rated Current | 578A |
| 1.4 | Rated Voltage | 230/400V |
| 1.5 | Rated Frequency | 50/60Hz |
| 1.6 | Continuous Power | 250kW |
| 1.7 | Start Mode | DC24V Electric Start |
| 1.8 | Regulation Mode | Electric regulation |
| 1.9 | Fuel Control | Lean-burn, close-loop control |
| 1.10 | Ignition | Electronic control single cylinder independent high energy ignition |
| 1.11 | Operation Type | One-button start/stop |
| 1.12 | Lubricant Consumption | ≤0.3g/kWh |
| 1.13 | Power Generation | ≥3.75 kWh/Nm³(Standard Natural Gas) ≥2.0 kWh/Nm³(Bio-gas with methane more than 55%) |
| 1.14 | Genset Dimension | 5500×3000×2800mm |
| 1.15 | Genset Weight | 6800kg |
| 2 | Engine | |
| 2.1 | Brand | HuaChai Deutz |
| 2.2 | Model | V8 |
| 2.3 | Displacement | |
| 2.4 | Intake | Turbo-charger, forced inter-cooling, four-valve |
| 2.5 | Rated rpm | 1500/1800 |
| 2.6 | Cooling Method | Water Cooling |
| 2.7 | Lubrication | Pressurized splash lubrication |
| 2.8 | Lubricant Temperature | ≤108℃ |
| 3 | Alternator | |
| 3.1 | Brand | Mecc alte |
| 3.2 | Mode | ECO38-2L4 |
| 3.3 | Power Factor | 0.8(lag) |
| 3.4 | Generating Efficiency | 93.7% |
| 3.5 | Capacity | 300kVA |
| 3.6 | Phase | 3-phase, 4-wire |
| 3.7 | Insulation Grade | H |
| 3.8 | Protection Grade | IP23 |
| 4 | Generator Set Control System | |
| 4.1 | Brand | DEIF |
| 4.2 | Model | AGC200 |
| 4.3 | Function of Controller | One key start/stop, automatic monitoring/recording, multilevel protection |
| 4.4 | Displayer | rpm / lubricant pressure/ water temperature/ running hours/ current/ voltage/ frequency/ battery voltage/ active power/ reactive power/ load distribution proportion |
| 4.5 | Protection | Auto control and warning for high water temperature, low lubricant pressure, over-speed, over-current, ac/dc low or high voltage |
| 5 | Canopy | Ski-mounted canopy, forced ventilation |
1. The parameters are based on low heat vale 35.88MJ/Nm3 fuel and
conform to ISO8528/1, ISO3046/1, BS5514/1. | ||
DEIF intelligent generator control system is used to achieve automatic start, accelerate, switching in, parallel operation, load automatic allocation, transferring, brake separating, cooling and halt. Remote control system is also available for distance monitor and control.
1 | Model | DEIF AGC222 Series |
2 | Functions | One button start/stop, Data Display & Recording, Monitoring,
Protection |
3 | Display | Rmp/water temperature/running hours/current/ voltage/active power/
wattless power/allocation proportion etc |
4 | Protection | High temperature, low lubricant pressure, over speed, overcurrent,
voltage abnormal, short circuit control and alarming |
Starlight Industry Co., Ltd. is an innovative company dedicating to new and high technology application.
We are a leading supplier of gaseous fuel powered gensets, CHP/CCHP units and a group of high-speed power equipment solutions for oil and gas industry, bio-energy, urban waste disposal, coal bed methane (CBM) and syngas applications. With fourteen years of dedication in research and development on the control of gaseous fuel combustion and power management, we are the pioneer, and up to now the only one in the world that applies natural gas and oil associated gas to power oil drilling rigs. Starlight Gas Powers equipment also features integrated and full range utilization of energy and recyclable energy contained in waste of modern industry.
The company’s research & development team is leaded by well-known gas engine experts. The team has successfully carried out dozens of major national technical projects on gas engine development and has developed several kinds of gas engines.
Starlight gas engines/generator sets/CHPs have been sold to a large number of countries and regions all over the world. In future, Starlight will always strive to improve advanced energy equipment development and application, to become an international gas power solution provider.
With dozens of years of dedication in research and development of gaseous fuel combustion and power management technology, we developed gas generators ranging from 3 kW to 1500 kW in a single unit.
Generator Workshop
Engine Assembly Workshop
Features of Starlight gas generator sets:
1. Adaptability & Flexibility
Unique design of Electrical Control System enables our gas generators to use various gaseous fuel and be used in almost all complicated applications. Our generators can be fed by LNC, CNG, LPG, Biogas, CBM, Syngas etc. The generators are used in power plants, oil & gas fields (either for drilling or production), factories, commercial or governmental buildings, LNG plants, alcohol factories, landfills, poultry farms etc. Our gas engines are also widely used in various vehicles, such as buses, trucks, boats and so on. Our generators and engines can also be tailor made according to client’s fuel and working conditions.
2. Reliability & Dependability
Starlight design and development of gas engines based on excellent diesel engine platforms and the excellent platforms combined with cutting-edge control system end with outstanding performance and reliability. Some of our generators have reached the record of more than 30,000 hours without overhaul.
The intellectual lean-burn control technology makes average exhaust temperature at 530℃, which noticeably minimizes the thermal load of piston and air valve and the reliability of such components are greatly improved. Strong and weak electricity are designed to be separated, which avoid control interference, and in terms improve the reliability of the electrical components.
3. Low Emission & Environmental Friendliness
The unique design of engine combustor makes complete combustion and effectively reduces the harmful gases such as NOx in the exhaust. Our engine can achieve the world most strict emission standard.
4. Economic Effectiveness
With advanced system integration solutions and unique design, the usage of the lean-burn control technology achieves higher fuel efficiency, and save up to 15% fuel than other gas generators on the same power capacity.
Meanwhile, gaseous fuel is economically competitive comparing with traditional diesel or petrol fuel.
