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Road Safety Highway Guardrail Roll Forming Machine 22kw Power PLC Control

Cangzhou Best Machinery Co., Ltd

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Contact name:Arno Hao

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Road Safety Highway Guardrail Roll Forming Machine 22kw Power PLC Control

Country/Region china
City & Province cangzhou hebei
Categories Manufacturing & Processing Machinery Processing Services
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Product Details

Road Safety W Beam Crash Barrier Express Highway Guardrail Roll Forming Machine

 

Machine component: 

Decoiler, leveling device, forming machine,cutter, output table, control box and hydraulic oil pump 

 

Machine Details:

 

Production Material :Steel Plate
OperationFull automatic
VoltageAC380/50Hz
Quantity Of Roller14 groups
Pressure roller neck60
Machining steel plate thickness(mm)1.8-2.6mm
Width of molding(mm)According to drawing
Production line working speed0-15m/min
Cut typeHydraulic pressure Independent cut
Cut bar materialcut bar use Cr12mov material,After the high temperature quenching
Weight12000Kg
Machine size(mm)1200*1900*1800
Roll mandrel material45# steel tempering,finish turning,accurate grinding process
Roller mold materialBearing steel vacuum quenching,CNC finish turning
Production main motor power(kw)22KW
Hydraulic system power7.5KW
Drive type

Gear box

 

 

Detail description

 

5T hydraulic decoiler:

Steel coil width: from 1000 mm to 1250 mm;
Internal diameter of coil: variable, from 480 mm to 530 mm
Maximal out diameter:2000mm
Maximum coil weight: 5000 Kgs;
Coil placement in the coil holder: hydraulic hoist;
Pulling of steel from the coil to the pulling mechanism for the start: manual;
Suitable of the pulling mechanism for all required thicknesses: included;
Device preventing unwinding of the coil from the coil holder: included;
Uncoiled metal compensator: included, assures even feeding at all production speeds;
Oil cylinder dia:120mm
Working speed: 0-15m/min adjustable
Main motor power: 5.5KW AC motor
Hydraulic power: 4kw

 

Leveling device 

 

The quantity of leveler rolls must be planned according to thickness 2.0mm to 3.0 mm.
Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC.
Diameter of flattener shaft:¢70mm, material is SAE 1045, hardening and tempering

 

Punching:

Adopt Hydraulic punching
Diameter of cylinder¢140mm
Working pressure: 20mpa
The punches and dollies will be CR-12, hardness HRC 58-62
Hydraulic power :11KW
Dimensions: 1.5m* 1.1m* 1.2m

 

Roll Forming

Main motor power : 22 kw
Cycloidal pin wheel reducer : BWD14-43-55KW,Place of Origin:Shanghai or Cangzhou
Transmission:Gear box【170#】
Shaft diameter: ¢110 mm material: SAE1045 with quenching and tempering
Roller material:ASTM1045 chrome plated surface with chrome
Forming station: about 16 stations (according the final design)
Machine roll forming speed :0m-15m/min(without punching)
Machine Voltage, Frequency:Japan Yaskawa(380 V, 50 Hz, 3Phase)

 

Cutting :

Shearing by hydraulic station

Material of blade:Cr12, 58-62 HRC hardness
Diameter of cylinder¢200mm
Working pressure:30mpa
Working range :80mm

 

 

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