ASTM A179 Extruded Finned Tube With Al1100 Fins For Power Plants & Refineries

ASTM A179 Extruded Finned Tube With Al1100 Fins For Power Plants & Refineries

Carbon Steel ASTM A179 Extruded Finned Tube with Al1100 Fins is a specialized heat exchanger component used in various industrial applications. Here's a detailed breakdown:

1. Base Tube Material: ASTM A179 Carbon Steel

ASTM A179 is a standard specification for seamless cold-drawn low-carbon steel tubes, commonly used in heat exchangers and condensers.

(1). Chemical Composition (Weight %)

Notes:

Low carbon content improves weldability and reduces brittleness.

Silicon enhances strength and oxidation resistance.

No significant alloying elements (e.g., chromium, molybdenum), making it unsuitable for high-corrosion environments without coatings.

(2). Mechanical Properties

Notes:

Cold-drawn process enhances strength and surface finish.

High ductility (35%+ elongation) allows for bending/flaring without cracking.

Low hardness makes it easy to machine or form

(3). Key ASTM A179 Standards

Manufacturing Process: Seamless, cold-drawn.

Size Range: Typically 3/16" to 3" OD, wall thicknesses from 0.015" to 0.165".

Heat Treatment: Usually supplied in the annealed or stress-relieved condition.

(4). Why These Properties Matter for Finned Tubes

• Weldability (Low C%): Ensures compatibility with fin attachment processes.
• Thermal Conductivity: Efficient heat transfer in exchangers.
• Ductility: Resists deformation during fin extrusion or tube expansion

2. Fin Material: Al1100 Aluminum

Al1100 is a commercially pure aluminum (99% minimum Al), known for:

• Excellent thermal conductivity
• Lightweight and corrosion-resistant (forms a protective oxide layer)
• Soft and malleable, making it easy to extrude

3. Manufacturing Process: Extruded Fins

(1). The fins are mechanically bonded to the carbon steel tube using an extrusion process:

A groove is cut into the steel tube.

An aluminum sleeve is placed over the tube.

The assembly is passed through a machine that extrudes (pushes out) the aluminum into fins while creating a tight mechanical bond.

(2). Advantages of Extruded Fins:

• Stronger bond compared to wound or welded fins
• Better heat transfer efficiency
• Resistant to thermal cycling and vibration

4. Key Features & Benefits:

• High Heat Transfer Efficiency: Aluminum fins enhance heat dissipation.
• Corrosion Resistance: Al1100 fins protect against oxidation in harsh environments.
• Lightweight & Durable: Aluminum fins reduce weight while maintaining strength.
• Cost-Effective: More affordable than all-stainless-steel or copper alternatives.

Primary Applications of ASTM A179 Extruded Finned Tube with Al1100 Fins:

The ASTM A179 Extruded Finned Tube with Al1100 Fins is a high-performance heat transfer component widely used in industries where efficient thermal exchange is critical. Below are its key applications, advantages, and industry-specific uses:

A. Heat Exchangers & Condensers

• Shell-and-Tube Heat Exchangers: Enhances heat transfer between fluids (e.g., water, oil, steam) and air/gases.
• Evaporators/Condensers: Used in refrigeration, power plants, and chemical processing.
• Air-Cooled Heat Exchangers (ACHEs): Ideal for oil refineries and gas processing where water cooling is impractical.

B. HVAC & Refrigeration

• Chiller Systems: Improves efficiency in commercial/industrial cooling.
• Heat Recovery Systems: Captures waste heat from exhaust gases or industrial processes.

C. Power Generation

• Boiler Economizers: Recovers heat from flue gases to preheat feedwater.
• Steam Turbine Condensers: Converts exhaust steam back into water efficiently.

D. Petrochemical & Oil Refining

• Process Heaters/Coolers: Manages temperatures in distillation columns and reactors.
• LNG (Liquefied Natural Gas) Plants: Cools gases during liquefaction.

E. Industrial Machinery

• Diesel Engine Intercoolers: Reduces intake air temperature for better combustion.
• Hydraulic Oil Coolers: Maintains optimal oil viscosity in heavy machinery.